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Heat-treatment-free high-toughness die-casting aluminum alloy and preparation method thereof

A technology of heat-free treatment and casting of aluminum alloy, which is applied in the field of metal materials, can solve the problems of alloy thermal stability, achieve good thermal stability, avoid strontium poisoning, and improve the pass rate

Active Publication Date: 2022-07-08
BEIJING CHEHEJIA AUTOMOBILE TECH CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, many production enterprises and research institutes disclose some heat-free die-casting aluminum alloys, such as CN104471090 B, CN105316542 A, CN10548365B, CN 106636787B and CN 110079712 A, etc. , these patents ensure the high fluidity, high strength and high toughness of the alloy by adding alloy elements such as Si, Mg, Cu, V, Zr, rare earth and Sr, but they do not mention the thermal stability of the alloy

Method used

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  • Heat-treatment-free high-toughness die-casting aluminum alloy and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0039] A heat-free high-strength and toughness die-casting aluminum alloy belongs to Al-Si-Mn-Mg-X alloy, and comprises the following components by mass percentage: Si 7.56wt.%, Ni 1.5wt.%, Mn 0.59wt.%, Mg 0.05wt.%, Cr 0.1wt.%, Zr 0.05wt.%, Ti 0.1wt.%, Sr 0.011wt.%, the rest are aluminum and inevitable impurities, of which Fe 0.13wt.% among the inevitable impurities, others The content of a single impurity element is less than or equal to 0.003wt.%, and the total amount of other impurities is less than or equal to 0.01wt.%. The size of the second phase is less than 20 μm.

[0040] (1) First, preheat pure aluminum, aluminum-silicon master alloy, aluminum-nickel master alloy, manganese agent, aluminum-chromium master alloy, aluminum-zirconium master alloy, aluminum-titanium master alloy, Al-10Sr master alloy and pure magnesium to 200°C.

[0041] (2) Calculate the weight of each raw material required according to the expected alloy composition, first put the pure aluminum proces...

Embodiment 2

[0047] A heat-free high-strength and toughness die-casting aluminum alloy belongs to Al-Si-Mn-Mg-X alloy, and comprises the following components by mass percentage: Si 8.01wt.%, Ni 1.25wt.%, Mn 0.63wt.%, Mg 0.1wt.%, Cr 0.12wt.%, Zr 0.15wt.%, Ti 0.07wt.%, Sr 0.015wt.%, the rest are aluminum and inevitable trace impurities, of which Fe 0.11wt in the inevitable trace impurities .%, the content of other single impurity elements is ≤0.003wt.%, and the total amount of other impurities is ≤0.01wt.%. Make sure that the second phase size is less than 20 μm.

[0048] (1) First, preheat electrolytic aluminum, instant silicon, pure nickel, aluminum-manganese master alloy, pure magnesium, pure chromium, pure zirconium, pure titanium and Al-10Sr master alloy to 185°C.

[0049] (2) Calculate the weight of each raw material required according to the expected alloy composition, first put the electrolytic aluminum processed in step (1) into an industrial melting furnace, heat it to 770 ° C ~ 7...

Embodiment 3

[0055] A high-strength and toughness die-casting aluminum alloy without heat treatment, the alloy belongs to Al-Si-Mn-Mg-X alloy, and comprises the following components by mass percentage: Si 8.94wt.%, Ni 0.78wt.%, Mn 0.47wt.%, Mg 0.15wt.%, Cr0.17wt.%, Zr 0.08wt.%, Ti 0.09wt.%, Sr 0.025wt.%, the rest are aluminum and inevitable trace impurities, among which Fe 0.10wt.% .%, the content of other single impurity elements is ≤0.01wt.%, and the total amount of other impurities is ≤0.1wt.%. Make sure that the second phase size is less than 20 μm.

[0056] (1) First, preheat pure aluminum, aluminum-silicon master alloy, aluminum-nickel master alloy, manganese agent, aluminum-chromium master alloy, aluminum-zirconium master alloy, aluminum-titanium master alloy, pure magnesium and Al-10Sr master alloy to 175°C.

[0057] (2) Calculate the weight of each raw material required according to the expected alloy composition, first put the pure aluminum processed in step (1) into an industri...

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Abstract

The invention discloses a heat-treatment-free high-toughness die-casting aluminum alloy and a preparation method thereof. The alloy comprises the following components in percentage by weight: 7.5 to 9.5 percent of Si, 0 to 1.5 percent of Ni, 0.4 to 0.8 percent of Mn, 0 to 0.4 percent of Mg, 0.08 to 0.3 percent of Cr, 0.01 to 0.15 percent of Zr, 0.03 to 0.1 percent of Ti, 0.005 to 0.025 percent of Sr and the balance of aluminum and inevitable impurity elements. The die-casting aluminum alloy is good in thermal stability, the mechanical property change does not exceed 10% after the die-casting aluminum alloy is kept at the temperature not higher than 150 DEG C for 1000 h, the die-casting state yield strength is larger than 120 MPa, the elongation is larger than 14%, the performance requirement of a car body die-casting structural part can be met without subsequent heat treatment, and the die-casting aluminum alloy is suitable for large-scale production. And the percent of pass of thin-wall die-casting structural part products can be greatly increased, and the use cost of automobile parts is reduced.

Description

technical field [0001] The invention relates to the technical field of metal materials, in particular to a heat-free die-casting aluminum alloy with excellent thermal stability and high strength and toughness and a preparation method thereof. Background technique [0002] In recent years, with the implementation of the lightweight development strategy and the rapid development of die-casting equipment and process technology, the use of high-vacuum die-casting for automotive stress-bearing structural parts has become an important way for new energy vehicles to achieve lightweight. At present, aluminum alloy die-casting structural parts generally use AlSiMnMg alloys with heat treatment to achieve the strengthening and toughening of the parts. Heat treatment often results in deformation of thin-walled structures and increased cost. In order to improve the yield of thin-walled structural parts and reduce costs, the use of heat-free high-strength and tough aluminum alloys to pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/04C22C1/02C22C1/03
CPCC22C21/04C22C1/026C22C1/03
Inventor 张俊超钟鼓刘俊东贵星卉付裕李虎田邱楚周玉立钱坤马会君卢琦汤靖
Owner BEIJING CHEHEJIA AUTOMOBILE TECH CO LTD
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