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Functional yarn and preparation method and device thereof

A functional and yarn technology, applied in the field of functional yarn and its preparation, can solve the problems affecting the activity of functional particles, fall off, continuity failure, etc., achieve outstanding functionality and durability, improve bonding strength, and improve service life. Effect

Active Publication Date: 2022-07-08
SUZHOU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]At present, the functionalization of textile fabrics is becoming more and more comprehensive, and it is difficult for single functional fabrics to meet the actual needs. The method of impregnation and coating is to disperse the functional additives in the solvent to make the corresponding impregnation liquid or coating slurry, but the fibers or fabrics are functionalized by the above methods. The following shortcomings: 1. The thickness of coating or impregnation is not easy to control, and it is easy to have problems such as weak functionality or poor fabric comfort. 2. The adhesion is not strong, it is easy to fall off during preparation or use, and the continuity is destroyed. loss of functionality
[0003] In order to enhance the adhesion between functional particles and fibers, researchers at home and abroad have done a lot of research, mainly in the following three ways: (1) direct functional particles with spinning Silk liquid blending and electrospinning to prepare functional fibers. In order to ensure that the functional particles can be uniformly dispersed in the spinning solution, this method has high requirements on the particle size of the functional particles, generally below the micron level, and the functional particles in the spinning solution The concentration of the particles should not be too high to avoid affecting the strength of the fiber; (2) use an adhesive to adhere the functional particles or related functional layers to the surface of the fiber. Compared with the method (1), the effect of functional particles on the mechanical properties of the fiber However, the existence of the adhesive will affect the activity of the functional particles, and some non-volatile organic reagents contained in the adhesive will cause a certain degree of harm to the environment and the human body; (3) through the specific functional particles Heating to make it adhere to the surface of the fiber in a slightly soluble state to obtain functional fibers. This method has high requirements on the melting point of the functional particles and the tolerance temperature of the fibers. Functional particles with too high melting point are difficult to withstand within the temperature range of the fibers. achieve this effect, so this method is used in a small

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Functional yarn and preparation method and device thereof

Examples

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Effect test

Embodiment 1

[0042] Example 1 Preparation of anti-arc yarn

[0043] This embodiment relates to the preparation of an anti-arc yarn, the anti-arc yarn includes a core yarn, an anti-arc functional layer and a nanofiber coating layer, wherein the core yarn is an ultra-fine steel fiber covered with nylon, and the ultra-fine The diameter of the steel fiber is 28 μm, the diameter of the nylon is 52 μm, and the diameter of the core yarn is 105 μm; the functional particles used in the anti-arc functional layer are gray-white spherical tin oxide particles, the purity is 99.9%, the average particle size is 0.5 μm, and the specific surface area is 99.9%. 4.8m 2 / g, the bulk density is 1.76g / cm 3 , the density is 6.95g / cm 3 ; The nanofiber coating layer is a polyimide layer with a thickness of 35 μm; figure 1 The shown device prepares the above-mentioned anti-arc yarn, and the specific preparation process is as follows:

[0044](1) The core yarn 10 is fed from the upper end of the electrified sole...

Embodiment 2

[0047] Example 2 Preparation of Radiation Resistant Yarn

[0048] This embodiment relates to the preparation of a radiation-resistant yarn, the radiation-resistant yarn includes a core yarn, a radiation-resistant functional layer and a nanofiber coating layer, wherein the core yarn is an ultra-fine steel fiber covered with nylon, and the ultra-fine The diameter of the steel fiber is 25 μm, the diameter of nylon is 50 μm, and the diameter of the core yarn is 100 μm; the functional particles used in the anti-arc functional layer are polyetheretherketone (PEEK) particles with an average particle size of 10 μm and a melting point of 162°C; The fiber cladding layer is a polyimide layer with a thickness of 30 μm; figure 1 The shown device prepares the above-mentioned anti-radiation yarn, and the specific preparation process is as follows:

[0049] (1) The core yarn 10 is fed from the upper end of the electrified solenoid 2, heated by the induction heater 1 to obtain a certain high ...

Embodiment 3

[0052] Example 3 Preparation of Yarns for Highly Breathable Clothing

[0053] The present embodiment relates to the preparation of a highly breathable garment yarn, which comprises a core yarn, a functional layer and a nanofiber covering layer, wherein the core yarn is an ultra-fine steel fiber covered with nylon, The diameter of the ultra-fine steel fiber is 20 μm, the diameter of the nylon is 45 μm, and the diameter of the core yarn is 90 μm; the functional particles used in the functional layer are EPDM particles with an average particle size of 10 μm and a melting point of 130 ° C; The nanofiber coating layer is a polyimide layer with a thickness of 25 μm; figure 1 The shown device prepares the above-mentioned high-breathable garment yarn, and the specific preparation process is as follows:

[0054] (1) The core yarn 10 is fed from the upper end of the electrified solenoid 2, heated by the induction heater 1 to obtain a certain high temperature, and the heated core yarn 1...

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Abstract

The invention discloses a functional yarn and a preparation method and device thereof. The preparation method specifically comprises the steps that core yarn with superfine steel fiber as a core layer and nylon as a coating layer is subjected to electromagnetic heating, functional particles are sprayed to the surface of the heated core yarn, and then a nanofiber coating layer is formed on the surfaces of the functional particles through spray spinning; the superfine steel fibers are introduced into the functional yarn, the strength, the shielding performance, the anti-static performance and other performance of the yarn are improved, meanwhile, the core yarn is subjected to electromagnetic heating through the heat conductivity and the electric conductivity of the superfine steel fibers, sprayed functional particles can be better embedded into nylon which becomes soft after being heated, and the anti-static performance of the yarn is improved. The nanofiber formed by surface jet spinning wraps the functional particles on the inner layer and spirally wraps the yarn together with the functional particles, and the nanofiber is slightly dissolved and adheres to the core yarn wrapped by the functional particles under the action of waste heat, so that the adhesion of the functional layer in the yarn is further improved. According to the method, different functional particles can be introduced according to functional requirements, and the prepared functional yarn shows high mechanical strength and excellent durability.

Description

technical field [0001] The invention relates to the technical field of textiles, in particular to a functional yarn and a preparation method and device thereof. Background technique [0002] At present, the functionalization of textile fabrics is becoming more and more comprehensive, and it is difficult for a single functional fabric to meet the actual needs. At the same time, the existing methods of functionalizing fibers or fabrics are basically the methods of dipping and coating. The methods of dipping and coating are respectively It is to disperse the functional additives in the solvent to make the corresponding dipping solution or coating slurry. However, the above method is used to functionalize the fibers or fabrics. There are problems such as weak functionality or poor comfort of the fabric. 2. The adhesion is not strong, and it is easy to fall off during the preparation or use process, the continuity is destroyed, and the functionality is lost. [0003] In order to...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/38D02G3/40D02G3/12D02G3/04D02G3/44
CPCD02G3/38D02G3/40D02G3/12D02G3/04D02G3/441D10B2401/16D10B2401/22D10B2401/063
Inventor 刘宇清李嘉妮方剑张克勤
Owner SUZHOU UNIV
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