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Method for increasing surface roughness of steel wire for rubber pipe by adopting self-roughening process

A technology of roughness and steel wire, which is applied in the field of increasing the surface roughness of steel wire for rubber hose by self-roughening process, which can solve the problems affecting the steel wire for high-pressure hose reinforcement, difficult stainless steel surface, difficult to achieve roughness, etc., and achieve good mechanical resistance Effects of friction, improvement of bonding force, and strong rigidity

Pending Publication Date: 2022-07-22
SHENYANG INSTITUTE OF CHEMICAL TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Except for the ferric chloride etching system, this kind of corrosion coarsening is mostly for the purpose of matting and exposing the lattice. It is difficult to achieve a relatively strong roughening of the stainless steel surface. The ferric chloride etching system is too corrosive. If masking is performed, the overall corrosion of stainless steel will be consumed, and it is also difficult to achieve a rough surface with a large roughness.
[0005] The above-mentioned treatment methods have affected the technical deficiencies in the steel wire products for high-pressure hose reinforcement

Method used

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  • Method for increasing surface roughness of steel wire for rubber pipe by adopting self-roughening process

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Experimental program
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Effect test

Embodiment 1

[0023] First, 60g of paraformaldehyde, 321g of urushiol and 875g of primary amine-based cage polysilsesquioxane were added to the round-bottomed flask, and then 1300g of solvent 1,4-dioxane was added to form a mixed solution. The mixed solution was heated at 80 Reflux reaction at °C for 8 hours, and finally remove the solvent 1,4-dioxane to obtain a urushiol-based benzoxazine prepolymer. Secondly, the steel wire is washed with a 45% ethanol / water mixed solution by mass before use to remove impurities such as grease on the surface, and then the urushiol-based benzoxazine prepolymer is added to ethanol to configure a mass percentage of 3 % ethanol solution, then the treated steel wire is immersed in urushiol-based benzoxazine prepolymer / ethanol solution, the steel wire is taken out after 30 minutes, and placed at a temperature of 50 ° C for 20 minutes, until the ethanol is completely volatilized. Finally, the treated steel wire is further cured at 190° C. for 0.5 hours to obtain...

Embodiment 2

[0025] First, 60g of paraformaldehyde, 321g of urushiol and 875g of primary amine-based cage polysilsesquioxane were added to the round-bottomed flask, and then 2000g of solvent 1,4-dioxane was added to form a mixed solution. The mixed solution was heated at 90 The reaction is refluxed at °C for 7 hours, and finally the solvent 1,4-dioxane is removed to obtain a urushiol-based benzoxazine prepolymer. Secondly, the steel wire is washed with a 60% ethanol / water mixed solution by mass before use to remove impurities such as grease on the surface, and then the urushiol-based benzoxazine prepolymer is added to ethanol to configure a mass percentage of 4 % ethanol solution, then the treated steel wire is soaked in the urushiol-based benzoxazine prepolymer / ethanol solution, the steel wire is taken out after 30 minutes, and placed at a temperature of 60 ° C for 30 minutes, until the ethanol is completely volatilized. Finally, the treated steel wire is further cured at 180°C for 0.8 ho...

Embodiment 3

[0027]First, 60g of paraformaldehyde, 321g of urushiol and 875g of primary amino-based cage polysilsesquioxane were added to the round-bottomed flask, and then 3000g of solvent 1,4-dioxane was added to form a mixed solution. The mixed solution was heated at 90 The reaction is refluxed at °C for 9 hours, and the solvent 1,4-dioxane is finally removed to obtain a urushiol-based benzoxazine prepolymer. Secondly, the steel wire is washed with a 70% ethanol / water mixed solution by mass before use to remove impurities such as grease on the surface, and then the urushiol-based benzoxazine prepolymer is added to ethanol to prepare a mass percentage of 5 % ethanol solution, then the treated steel wire is immersed in urushiol-based benzoxazine prepolymer / ethanol solution, the steel wire is taken out after 30 minutes, and placed at a temperature of 60 ° C for 30 minutes, until the ethanol is completely volatilized. Finally, the treated steel wire is further cured at 200° C. for 1 hour to...

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Abstract

The invention relates to a method for improving the surface roughness of a steel wire for a rubber tube by adopting a self-roughening process, relates to a steel wire surface treatment method, and aims to improve the surface roughness of the steel wire by forming a large number of high-adhesion micron-sized particles on the surface of the steel wire through an in-situ polymerization method. The surface of the treated steel wire is microcosmically rough, a coarsening layer is uniform and fine, the appearance of a workpiece is not influenced, and the steel wire is used as a framework material of a high-pressure rubber hose, so that the rubber hose has high bearing pressure and excellent pulse performance; the pipe body is tightly combined, soft to use and small in deformation under pressure; the bending resistance and the fatigue resistance are excellent, and the like. The method has the advantages of short process flow, no use of volatile solvents or toxic coarsening liquids such as heavy metals and the like which pollute the environment, environmental friendliness, low cost and easiness in operation.

Description

technical field [0001] The invention relates to a method for surface treatment of steel wires, in particular to a method for increasing the surface roughness of steel wires for rubber hoses by adopting a self-roughening process. Background technique [0002] At present, rubber products are mostly composed of composite materials, that is, a variety of skeleton materials and reinforcing materials are compounded in the rubber substrate to meet a certain purpose or achieve a certain performance. Fiber fabrics and cords of cotton and polyester, cords and cords of steel and brass-plated, copper-plated, and galvanized steel wires are the main skeleton materials of rubber products, especially steel wires are irreplaceable high-strength skeletons for reinforced rubber products. material, but metal materials, especially bare steel wires, are not easy to bond with rubber. In order to obtain high-performance rubber-skeleton material composite products, in addition to the treatment of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C22/02C23C22/82C08G77/42
CPCC23C22/02C23C22/82C08G77/42
Inventor 张文政张婷婷黄丽方庆红康海澜李龙
Owner SHENYANG INSTITUTE OF CHEMICAL TECHNOLOGY