Composite chemical indicator for pressure vapour sterilization and its preparing process and application

A chemical indicator and pressure steam technology, applied in the field of disposable medical product packaging materials or medical device sterilization packaging materials, and sterilization chemical indicators, which can solve heavy metal pollution, lack of printability, corrosion of equipment and sterilization equipment And other issues

Inactive Publication Date: 2003-02-12
阎辉
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The operation is cumbersome;
[0004] 2. The material of the bag is used repeatedly, which is easy to cause infection;
[0005] 3. Put the indicator directly into the bag and directly contact with the equipment. Harmful substances in the formula, such as lead, will pollute the equipment and endanger human health.
[0006] 4. The indicator contains a lot of sulfur, which will produce a lot of corrosive gas, corrode equipment and sterilization equipment
Moreover, because the thickness of the printing layer cannot be accurately fixed during the printing process, the yellow color after printing is relatively light, so the thickness has little effect on the color, and the color of the end point after sterilization can be dark or light, which cannot effectively indicate the end point, and the initial color is the same , the color of the end point after sterilization is brown, black, brown, or gray, which is easy to cause false impressions to the observer. Therefore, when the color after sterilization is indicated in some foreign products that use gravure or flexographic printing, some of them are black ( black), some are dark (dark), some are brown or brown (brown), etc.
[0017] 2. When this kind of indicator is used to make printing materials, due to the poor coloring effect of the reactants, in order to improve the coloring effect, the amount of lead carbonate and sulfur must be increased. The addition of a large amount of these inorganic substances still cannot give the indicator proper printing performance , so it can only be used for screen printing, and cannot realize industrial printing
For example, in the "sulfur-lead" method ink, more than 100 grams of lead carbonate and sulfur must be added to 100 grams of 20% resin solution to make the end point black; Viscoelasticity, the addition of these inorganic substances should not exceed 50%, so it does not have printability
[0018] 3. This formula contains lead, and this indicator is placed in the sterilization package and directly contacts the sterilized equipment, causing heavy metal pollution and endangering human health
[0019] 4. Due to the large amount of sulfur used, a large amount of acid gas is produced, such as: SO 2 、H 2 S, CO 2 Corrosion and sterilization equipment and instruments, and produce unpleasant smell

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0045] Example 1: 300 grams of cyclohexanone, 400 grams of xylene, 300 grams of ethyl acetate, mix, add 200 grams of perchlorethylene, stir while adding, after all the resin is added, heat to reflux, heat to 50-60 ° C, stir Obtain transparent resin solution in 30 minutes, then cool to room temperature, add 100 grams of sulfur GD, add 300 grams of bismuth subcarbonate, add in the sand mill after stirring and mixing, sand mill for 30 minutes until the fineness is less than 5 microns, put material. That is, it becomes the gravure printing indicator composition. Resin: 12.5%; coloring reactant 6.25%; reactant 18.75%; solvent 62.5%. After gravure printing at a depth of 60 microns, the color change conditions of the finished product are as follows: under 134°C saturated steam, 4 minutes, from yellow to brown; under 121°C saturated steam, 15 minutes, from yellow to brown.

example 2

[0046] Example 2: 400 grams of rosin-modified p-tertiaryl phenol resin, 100 grams of tung oil, and 100 grams of catalpa oil, put resin, tung oil, and catalpa oil together in a 3L flask, heat up and melt, start stirring after the resin melts, and continue to heat up Keep warm at 230°C for 15 minutes, add 400 grams of 310# high boiling point kerosene, stir well, and filter to obtain a transparent resin solution. Cool to room temperature, add 500 grams of Brilliant Blue BO and 2000 grams of bismuth phosphate. Use a three-roll mill to grind to a fineness of less than 5 microns. Resin 17.1%; Coloring reactant 14.3%; Reactant 57.1%; Solvent 11.4%. This indicator can be printed by offset printing or screen printing. The color change conditions of the finished product after printing are as follows: under 134°C saturated steam, 3 minutes, from blue-green to brown; under 121°C saturated steam, 12 minutes, from blue-green to brown brown.

example 3

[0047] Example 3: 400 grams of isophorone, 400 grams of cyclohexanone, 200 grams of xylene, 100 grams of polyvinyl chloride, 500 grams of sulfur sulfur GC, and 500 grams of bismuth subnitrate. Proceed as in Example 1. Resin 5%; Coloring reactant 25%; Reactant 25%; Solvent 40%. This indicator can be used as an indicator for screen printing. After 200 mesh screen printing, the color change conditions of the finished product are as follows: under 134°C saturated steam, 4 minutes, from yellow to black; under 121°C saturated steam, 15 minutes, from yellow to black. for black.

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PUM

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Abstract

A composite chemical indicator for high-pressure steam sterilization in hospital is prepared from adhesive, colouring reactant, reactant and solvent. It can be printed on the object or made into indicating card, label, adhesive tape or disposable sterilization bag.

Description

technical field [0001] The invention belongs to the field of sterilization chemical indicators, and also belongs to the field of packaging materials for disposable medical supplies or sterilization packaging materials for medical instruments. Background technique [0002] Pressure steam sterilization is one of the most common and widely used sterilization and disinfection methods. It is widely used in daily sterilization work in hospitals and is also used in many industries such as pharmaceuticals, medical devices, food, beverages, and feed. Main sterilization and disinfection methods. Now the chemical indicators used to test the sterilization effect are made into indicator cards, strips, self-adhesive labels, self-adhesive tapes, etc. The above products are formed by printing the indicators on paper through the traditional screen printing process or made by other special techniques, such as: CN1034393, CN1063898, CN1079550, CN1036262, CN2314...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N31/22
Inventor 阎辉
Owner 阎辉
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