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Cylinder block made from wearable aluminum alloy and manufacturing technique

A manufacturing process and technology of cylinder block, applied in the direction of cylinder, engine components, mechanical equipment, etc., can solve the problems of many pores, poor machinability, poor wear resistance, poor air tightness, etc. good dense effect

Inactive Publication Date: 2005-01-12
WENZHOU RUIMING IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This manufacturing process requires high equipment costs, and the internal structure of the produced cylinder block is not dense, with many pores and poor air tightness. All castings need to be subjected to the subsequent process of "impregnation treatment", that is, plugging glue needs to be added to block the pores, which is wasteful. larger
And the casting cannot be heat treated, the as-cast mechanical properties are poor, generally 150-180MPa, low hardness, poor machinability, wear resistance, difficult product processing, poor roughness, thus affecting the working performance of the engine

Method used

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Examples

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Comparison scheme
Effect test

Embodiment Construction

[0008] The chemical composition of the aluminum alloy material of the wear-resistant aluminum alloy cylinder body of the present invention (the brand is AC4B-RM) is calculated by weight, and it is composed of: 7.6-8.3% silicon (Si), 2.5-3.5% copper (Cu), 0.3-0.5 % magnesium (Mg), 0.2-0.4% manganese (Mn), and the balance is aluminum (Al).

[0009] The chemical composition of the cylinder block is calculated by weight, and its impurity content is not more than: 0.5% iron (Fe), 0.3% zinc (Zn), 0.2% lead (Pb), 0.2% chromium (Cr), 0.1% tin ( Sn), 0.1% nickel (Ni), 0.1% titanium (Ti).

[0010] The manufacturing process of the above-mentioned wear-resistant aluminum alloy cylinder block is as follows: directly melt the aluminum alloy raw materials prepared according to the above ratio in the holding furnace, and then use a powder spraying refining agent (imported products are preferred) to The aluminum alloy solution is directly refined, degassed, and modified, and at the same time,...

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PUM

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Abstract

This invention discloses an abrasion Al arroy cylinder and its manufacture technology, which chemical composition in weights is Si 7.6-8.3% Cu2.5-3.5% 0.3-0.5%Mg, Mn 0.2-0.4%, rest is Al. The technology is that the Al alloy raw material matched in terms of the above mentioned proportion is smelted in a thermal insulation furnace, refined, gas cleaned-up and modificated with dust refinery agent and the solution temperature is monitored by a dogmatic thermometer via a thermal coupler, then an alloy iron cast cylindrical jacket is put on the position of its mold to pour the solution onto the mold cavity to be casted with low pressure casting so as to integrate the jacket with the solution finally it is finished by the process center.

Description

1. Technical field [0001] The invention relates to an aluminum alloy cylinder body for a gasoline engine and a manufacturing process thereof. 2. Background technology [0002] Existing gasoline engine aluminum alloy cylinder block adopts aluminum alloy ADC12 (brand) material to carry out high pressure casting and form. This manufacturing process requires high equipment cost, and the internal structure of the produced cylinder block is not dense, with many pores and poor air tightness. All castings need to be subjected to the subsequent process of "impregnation treatment", that is, plugging glue needs to be added to block the pores, which is wasteful. larger. And this casting can not carry out heat treatment, and as-cast mechanical performance is poor, generally at 150-180MPa, hardness is low, machinability, wear resistance are poor, product processing difficulty, roughness are poor, thereby have influenced the working performance of engine. 3. Contents of the invention ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/04F16J10/02
Inventor 韩玉明叶锦瑞叶发保张春保徐跃巧何远杰徐海登
Owner WENZHOU RUIMING IND
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