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Processing method and equipment of metal material surface nanometer layer

A metal material and metal surface technology, which is applied to the processing method and equipment field of nano-layers on the surface of metal materials, can solve problems such as low efficiency, high cost, and poor surface quality, and achieve the effect of reducing friction, easy operation, and good surface quality

Active Publication Date: 2007-02-14
天津益普科技发展有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The nanostructure layer and nanoscale surface quality obtained by using the method and equipment have high numerical surface compressive stress, so that the fatigue resistance, wear resistance and corrosion resistance of mechanical parts are greatly improved, and the final cost is low, and the service life can be extended. service life, thereby overcoming the shortcomings of high cost, poor surface quality and low efficiency of alternative surface treatment methods such as spraying, deposition, electroplating and ion implantation

Method used

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  • Processing method and equipment of metal material surface nanometer layer
  • Processing method and equipment of metal material surface nanometer layer
  • Processing method and equipment of metal material surface nanometer layer

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Embodiment Construction

[0029] The technical features of the present invention will be further described below in conjunction with specific embodiments.

[0030] The processing equipment of the metal material surface nano layer of the present invention is composed of an ultrasonic generator 1, an air pump 2 and a casing 3, a transducer 5 and a horn 4 are arranged inside the casing, and a nano working head 6 is arranged outside the casing , the nano working head can be directly fixed on the horn, or can be fixed on the horn through a threaded structure, and the nano working head can be cylindrical, semi-cylindrical and other shapes, and can also be The wear-resistant ball 9 is fixed on the end of the nanometer working head by fastening the overcoat 8 . The semi-digital and digital control of the ultrasonic generator converts the power frequency alternating current into ultrasonic frequency oscillation to supply energy to the nano working head. High-frequency electrical oscillation signals are convert...

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Abstract

The present invention discloses machining process of forming nanometer layer on the surface of metal material. The machining process includes chucking the nanometer machining head of the ultrasonic metal surface nanometer processing apparatus onto the tool carrier of lathe; and turning on the power and the control switches in the ultrasonic generator and the executor and regulating the machining parameter to machine the metal material. The said parameters includes the main lathe shaft rotation speed of 50-1200 rpm, the feeding amount of the nanometer machining head in 0.02-0.5 mm / r, the linear machining rate of 1-600 mm / min, the reciprocating time number of 1-10 and the output amplitude of the ultrasonic surface machining head in 5-50 microns. The present invention has simple machining condition, high machining quality, less pollution and other advantages.

Description

technical field [0001] The invention relates to designing a method and equipment for surface treatment of metal materials, more specifically, a method and equipment for processing nano-layers on the surface of metal materials. Background technique [0002] Mechanical parts and structures are widely used in important fields such as ships, pressure vessels, vehicles, bridges, ocean engineering, construction machinery, aerospace, electric power, metallurgy, etc. How to ensure their safe operation during service is a major issue in the development of the national economy , especially in today's premature failure of mechanical structures and frequent safety accidents. There are many physical mechanisms that cause failure of mechanical structural equipment, such as fatigue, creep, corrosion, brittle fracture, wear, etc. Among them, fatigue damage, wear and corrosion problems are more common. Therefore, it is of great economic and practical importance to study new methods of surfa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/04
Inventor 王东坡宋宁霞霍立兴王婷邓彩艳
Owner 天津益普科技发展有限公司
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