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Process for making graft copolymers

a technology of copolymer and graft, which is applied in the field of making graft copolymer, can solve the problems of polyvinylidene fluoride being unstable, unable to achieve homogeneous dispersion of fluorinated vinyl compound in polymer, and unable to achieve homogeneous dispersion of fluorinated vinyl compound

Inactive Publication Date: 2002-03-21
EI DU PONT DE NEMOURS & CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the fluorinated vinyl compound is not soluble in the solvent, obtaining a homogeneous dispersion of the fluorinated vinyl compound in the polymer is much more problematical.
However, solubility considerations make the reactions more problematical.
Polyvinylidene fluoride is known to be unstable to bases; the methods of the art for forming imides when applied to a graft copolymer of polyvinylidene fluoride result in degradation of the backbone chain.

Method used

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  • Process for making graft copolymers
  • Process for making graft copolymers

Examples

Experimental program
Comparison scheme
Effect test

example 1

Grafting of PSEPVE onto Polyethylene in Solution

[0057] A 500 mL 3-neck round bottom flask, provided with condenser, gas inlet, thermocouple, addition funnel, and magnetic stirring was charged under N.sub.2 atmosphere with the following: 10 grams of polyethylene (Novapol.RTM. low density polyethylene from NOVA Chemicals of Calgary, AB, Canada), 300 mL of chlorobenzene (Aldrich), and 20 grams of PSEPVE made according to Connolly et al., U.S. Pat. No. 3,282,875. The flask was placed in an oil bath at 90.degree. C. and the mixture was stirred until all of the polyethylene dissolved. Then, a solution of 1 g benzoyl peroxide in 20 mL of chlorobenzene was added drop-wise through the addition funnel during a one hour period. The reaction mixture was stirred continuously at 90.degree. C. for a total of 6 hours.

[0058] After the reaction time, the mixture was diluted with 80 mL of chlorobenzene and precipitated into methanol. The polymer obtained was filtered through a glass fritted funnel and...

examples 16-19

Grafting of PSEPVE onto Polyethylene in a Swollen State

[0062] Four 50 mL Schlenk tubes were each charged with the following: 5 g of porous polyethylene granules (Spherilene.RTM. linear low density polyethylene from Montell USA Inc. of Wilmington, Del.), 0.5 g of t-butyl peroxide (Aldrich), and 5 mL PSEPVE. In addition three of the tubes were charged with 3, 5, and 10 mL quantities of chlorobenzene. The tubes were evacuated and purged with nitrogen four times and then heated to 120.degree. C. for 8 hours under nitrogen atmosphere. After cooling to room temperature the polymer granules were filtered off and placed in soxhlet extractors where they were extracted with acetone for 8 hours to remove any traces of monomer or solvent. Finally the samples were dried in a vacuum oven at 60.degree. C. for 48 hours.

[0063] Under these reaction conditions the polymer granules did not dissolve in the reaction mixture but were swollen to different extents. The amount of grafted monomer increased dr...

example 20

[0064] A 600 mL stainless steel Parr pressure reactor (from Parr Instrument Co, Moline, Ill.) was charged with 10 g of polyethylene (Novapol.RTM. low density polyethylene from NOVA Chemicals of Calgary, AB, Canada), 200 mL of o-dichlorobenzene (Aldrich), and 15 g of perfluoro(3-oxa-4-pentene sulfonyl fluoride) prepared according to the method described in Ezzell et al., U.S. Pat. No. 4,358,545. The reactor was purged and vented three times with nitrogen (100 psig) and then heated to 120.degree. C. for 1 hour under autogenous pressure (.about.15 psig) to dissolve the polyethylene. Then a solution containing 2 g of t-butyl peroxide in 50 mL of o-dichlorobenzene was pumped into the reactor at 0.5 mL / min. The reaction mixture was stirred at 500 rpm and 120.degree. C. for a total of 8 hours. Finally the reactor was allowed to cool down and remain overnight at room temperature without stirring.

[0065] After discharging the reactor, the reaction mixture was first heated to redissolve the po...

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Abstract

The present invention is directed to a method for forming graft copolymers from perfluoroolefins and perfluorovinyl ethers having fluorosulfonyl and fluorosulfonate functionality with selected polymers, and the uncrosslinked graft copolymers resulting therefrom.

Description

[0001] The present invention is directed to a method for forming graft copolymers from perfluoroolefins and perfluorovinyl ethers having fluorosulfonyl and fluorosulfonate functionality with selected polymers, and the uncrosslinked graft copolymers resulting therefrom.TECHNICAL BACKGROUND OF THE INVENTION[0002] Howard, U.S. Pat. No. 5,798,417, discloses (perfluorovinyl ether)-grafted polyolefins. The grafting process involves contacting the polymer in the form of a powder or a shaped article with a free-radical initiator and the monomer. The reaction medium is heterogeneous and the polymer is invariably crosslinked during the grafting reaction. The degree of grafting varies with the initiator concentration and the reaction temperature. Up to 17 mol % incorporation of grafted monomer is claimed (up to 9 mol % shown in the examples). The polymers are useful as catalysts and as membranes in electrochemical cells.[0003] U.S. Pat. No. 4,396,727 claims cation exchange membranes having flu...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C08F255/00C08F255/02C08F257/02C08F259/08C08K5/109C08F265/02C08F265/04C08F287/00C08L51/00C08L51/06
CPCC08F255/00C08F255/02C08F255/026C08F257/02C08F259/08C08F265/02C08F265/04C08F287/00C08L51/003C08L51/006C08L51/06C08L2666/02C08L2666/14
Inventor RODRIGUEZ-PARADA, JOSE
Owner EI DU PONT DE NEMOURS & CO