Systems for protecting internal components of an EUV light source from plasma-generated debris

Abstract

Systems and methods are disclosed for protecting an EUV light source plasma production chamber optical element surface from debris generated by plasma formation. In one aspect of an embodiment of the present invention, a shield is disclosed which comprises at least one hollow tube positioned between the optical element and a plasma formation site. The tube is oriented to capture debris while allowing light to pass through the tube's lumen via reflection at relatively small angles of grazing incidence. In another aspect of an embodiment of the present invention, a shield is disclosed which is heated to a temperature sufficient to remove one or more species of debris material that has deposited on the shield. In yet another aspect of an embodiment of the present invention, a system is disclosed which a shield is moved from a light source plasma chamber to a cleaning chamber where the shield is cleaned.

Description

RELATED APPLICATIONS [0001] The present application is related to U.S. patent application Ser. No. 10 / 979,945, entitled LPP EUV LIGHT SOURCE, filed on Nov. 1, 2004, Attorney Docket No. 2004-0088-01, and Ser. No. 10 / 900,839, entitled EUV LIGHT SOURCE, filed on Jul. 27, 2004, Attorney Docket No. 2004-0044-01, and Ser. No. 10 / 803,526, entitled HIGH REPETITION RATE LPP EUV LIGHT SOURCE, filed on Mar. 17, 2004, Attorney Docket No. 2003-0125-01 and Ser. No. 10 / 798,740, entitled COLLECTOR FOR EUV LIGHT, filed on Mar. 10, 2004, Attorney Docket No. 2003-0083-01, the disclosures of each of which is incorporated by reference.FIELD OF THE INVENTION [0002] The present invention relates to extreme ultraviolet (“EUV”) light generators providing EUV light from a plasma created from a source material and collected and directed to a focus for utilization outside of the EUV light source generation chamber, e.g., for semiconductor integrated circuit manufacturing photolithography process performing mac...

AI Technical Summary

Benefits of technology

[0009] Systems and methods are disclosed for protecting an EUV light source plasma production chamber optical element surface from debris generated by plasma formation. In one aspect of an embodiment of the present invention, a light transmitting shield is disclosed which is movable into a cleaning chamber from an initial position where the shield is interposed between a plasma formation site and the optical element. In the initial position, the shield prevents debris directed toward the optical element surface from reaching the surface.

[0010] In another aspect of an embodiment of the present invention, a shield for a plasma chamber optical element is disclosed which may be heated to a temperature sufficient to remove one or more species of debris material that has deposited on the shield.

Problems solved by technology

In addition to generating EUV radiation, these plasma processes also typically generate undesirable by-products in the plasma chamber which can include heat, high energy ions and scattered debris from the plasma formation, e.g., atoms and / or clumps of source material that is not fully ionized in the plasma formation process.

These plasma formation by-products can potentially damage or reduce the operational efficiency of the various plasma chamber optical elements including, but not limited to, the surfaces of metrology detectors, windows used to image the plasma formation process, and in the case of LPP, the laser input window.

The heat, high energy ions and / or source material debris may be damaging to the optical elements in a number of ways, including heating them, coating them with materials which reduce light transmission, penetrating into them and, e.g., damaging structural integrity and / or optical properties, e.g., the ability of a mirror to reflect light at such short wavelengths, corroding or eroding them and / or diffusing into them.

For these elements, deposits and heat can combine to fracture (i.e. crack) the element resulting in a loss of vacuum and requiring a costly repair.

Accessing contaminated or damaged optical elements in the plasma chamber for the purpose of cleaning or replacing the elements can be expensive, labor intensive and time-consuming.

In particular, these systems typically require a rather complicated and time consuming purging and vacuum pump-down of the plasma chamber prior to a re-start after the plasma chamber has been opened.

This lengthy process can adversely affect production schedules and decrease the overall efficiency of light sources for which it is typically desirable to operate with little or no downtime.

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