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Thermophillic Organisms For Conversion Of Lignocellulosic Biomass To Ethanol

a technology of lignocellulosic biomass and thermophilic organisms, which is applied in the direction of biofuels, enzymology, transferases, etc., can solve the problems of affecting the performance of ethanol-producing organisms, and affecting the production of ethanol

Inactive Publication Date: 2009-09-24
TRUSTEES OF DARTMOUTH COLLEGE THE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present patent describes a method for producing ethanol using thermophilic, anaerobic bacteria that can consume a variety of biomass substrates and produce ethanol in high yields. The method involves knocking out genes in the bacteria that produce organic acids, resulting in higher ethanol production. The patent also describes a transformation method for eliminating genes that confer upon the bacteria the ability to produce lactic acid or acetic acid as fermentation products. The transformed bacteria are then cultured in medium containing a substrate, such as glucose or xylose, to produce ethanol. The patent also describes an isolated polynucleotide and a host cell genetically engineered to express the polynucleotide for use in the production of ethanol. Overall, the patent provides a technical solution for efficiently producing ethanol using thermophilic bacteria.

Problems solved by technology

In one such example, β-glucosidase ceases to hydrolyze cellobiose in the presence of glucose and, in turn, the build-up of cellobiose impedes cellulose degradation.
Overall, the performance of ethanol-producing organisms is compromised by production of organic products other than ethanol, and particularly by ldh-mediated conversion of pyruvate to lactate, and by conversion of acetyl-CoA to acetate by phosphotransacetylase and acetate kinase.
Although the knockout of ldh constitutes an advance in the art, it is problematic for some uses of this organism in that this strain of T. saccharolyticum continues to make organic acid—in particular, acetic acid.

Method used

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  • Thermophillic Organisms For Conversion Of Lignocellulosic Biomass To Ethanol

Examples

Experimental program
Comparison scheme
Effect test

example 1

Production of the ALK1 Strain

Materials and Methods

[0037]Thermoanaerobacterium saccharolyticum strain JW / SL-YS485 (DSM 8691) is a thermophilic, anaerobic bacteria isolated from the West Thumb Basin in Yellowstone National Park, Wyoming (Lui, S. Y; Gherardini, F. C.; Matuschek, M.; Bahl, H.; Wiegel, J. “Cloning, sequencing, and expression of the gene encoding a large S-layer-associated endoxylanase from Thermoanaerobacterium sp strain JW / SL-YS485 in Escherichia coli” J. Bacteriol. 178:1539-1547, 1996; Mai, V.; Wiegel, J. “Advances in development of a genetic system for Thermoanaerobacterium spp: Expression of genes encoding hydrolytic enzymes, development of a second shuttle vector, and integration of genes into the chromosome” Appl. Environ. Microbiol. 66:4817-4821, 2000). It grows in a temperature range of 30-66° C. and in a pH range of 3.85-6.5. It consumes a variety of biomass derived substrates including the monosaccharides glucose and xylose, the disaccharides cellobiose and suc...

example 2

Comparative Data Showing Production of Ethanol by ALK1 and Wild-Type T. Saccharolyticum

[0047]T. saccharolyticum was grown in partially defined MTC media containing 2.5 g / L Yeast Extract (Zhang, Y.; Lynd, L. R. “Quantification of cell and cellulase mass concentrations during anaerobic cellulose fermentation: development of an enzyme-linked immunosorbent assay-based method with application to Clostridium thermocellum batch cultures” Anal. Chem. 75:219-222, 2003). Glucose, xylose, acetate, lactate and ethanol were analyzed by HPLC on an Aminex 87H column (BioRad Laboratories, Hercules, Calif.) at 55° C. The mobile phase consisted of 5 mM sulfuric acid at a flow rate of 0.7 ml / min. Detection was via refractive index using a Waters 410 refractometer (Milford, Mass.). The minimum detection level for acetate was 1.0 mM. A standard trace containing 5 g / L xylose, 5 g / L lactic acid, 5 g / L acetic acid and 5 g / L ethanol is shown in FIG. 5.

[0048]Strain ALK1 produced only ethanol with up to 17 g...

example 3

Evolution of ALK1

[0049]As shown in FIG. 10, a continuous culture in which feed substrate concentration was increased over time was utilized to challenge ALK1. FIG. 10 shows xylose, xylulose and ethanol concentrations during the continuous culture. After more than 1000 hours of exposure to this stress-evolution cycle, an improved strain, ALK2, was isolated from the fermentation broth. ALK2 was able to initiate growth at 50 g / L xylose in batch culture. FIG. 11 shows xylose, organic acid, optical density (OD) and ethanol concentrations during fermentation by strain ALK2.

Deposit of ALK1

[0050]ALK1 has been deposited with the American Type Culture Collection, Manassas, Va. 20110-2209. The deposit was made on Nov. 1, 2005 and received Patent Deposit Designation Number PTA-7206. This deposit was made in compliance with the Budapest Treaty requirements that the duration of the deposit should be for thirty (30) years from the date of deposit or for five (5) years after the last request for th...

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Abstract

Mutant thermophilic organisms that consume a variety of biomass derived substrates are disclosed herein. Strains of Thermoanaerobacterium saccharolyticum with acetate kinase and phosphotransacetylase expression eliminated are disclosed herein. Further, strain ALK1 has been engineered by site directed homologous recombination to knockout both acetic acid and lactic acid production. Continuous culture involving a substrate concentration challenge lead to evolution of ALK1, and formation of a more robust strain designated ALK2. Both organisms produce near theoretical ethanol yields without expressing pyruvate decarboxylase

Description

RELATED APPLICATIONS[0001]This application is a continuation of U.S. patent application Ser. No. 12 / 090,745, filed Apr. 18, 2008, which is a U.S. National Phase Application of PCT / US2006 / 042442, filed Oct. 31, 2006, which claims priority to U.S. application Ser. No. 60 / 731,674, filed Oct. 31, 2005, and to U.S. application Ser. No. 60 / 796,380, filed May 1, 2006, each of which is incorporated herein by reference.GOVERNMENT INTERESTS[0002]The United States Government may have certain rights in the present invention as research relevant to its development was funded by National Institute of Standards and Technology (NIST) contract number 60NANB1D0064.BACKGROUND[0003]1. Field of the Invention[0004]The present invention pertains to the field of biomass processing to produce ethanol. In particular, novel thermophilic organisms that consume a variety of biomass derived substrates and produce ethanol in high yield are disclosed, as well as processes for the production and use of the organism...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C12P7/06C12N1/21C12N15/11C12N15/00
CPCC12N9/0006C12N9/1029C12N9/1217C12P7/10Y02E50/17C12Y203/01008C12Y207/02001Y02E50/16C12R1/145C12N1/205C12R2001/145Y02E50/10
Inventor SHAW, IV, ARTHUR JOSEPHUSDESAI, SUNIL G.LYND, LEE R.TYURIN, MIKHAIL V.
Owner TRUSTEES OF DARTMOUTH COLLEGE THE
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