Fuel cell comprising oxygen electrode with surface nanostructure
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[0042]FIG. 1 is a cross-sectional view of the oxygen electrode (a catalytic electrode) with surface nanostructure according to Embodiment 1. In FIG. 1, 1 indicates the carbon particles of conductive powder, 2 indicates the carbon thin-film of conductive thin-film, and 3 indicates the surface nanostructure. Carbon particles 1 are bonded to one another with the carbon thin-film 2, and the surface nanostructure 3 is formed on the surface of the carbon thin-film 2. Such constitutive elements increase the surface nanostructure 3 per unit volume of the oxygen electrode.
[0043]Surface nanostructure 3 formed on the carbon thin-film 2 further comprises the catalyst nanoparticles 4 and the carbon nanoparticles 5. Right column of FIG. 1 is the enlarged view of the outermost of the surface nanostructure 3. Quasi-spherical carbon nanoparticles 5 form three-dimensional structure where the catalyst nanoparticles 4 are confined at vacancies and recess. This surface structure has pathways to surface ...
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Production of Oxygen Electrode
[0054]Oxygen electrode was produced by bonding acetylene black of the carbon particles 1 with the carbon thin-film produced by heat-treating macromolecule as the carbon thin-film 2 and forming on their surface the surface nanostructure 3 as shown in Reference Example.
[0055]Then, 4.0 g of acetylene black (DENKI KAGAKU KOGYO KABUSHIKI KAIHSA) with a diameter of about 50 nm, 2.0 g of polyacrylonitrile (Sigma-Aldrich Corporation) and 54.6 g of dimethylacetamide (Wako Pure Chemical Industries, Ltd.) were mixed and the mixture was agitated for 20 hours with a ball mill. 1.69 g of this mixture was dropped on 19.6 cm2 of carbon paper (Toray), and the solvent was evaporated in the low-vacuum chamber. Then the carbon paper was heated with the low-vacuum dryer. Temperature was elevated from the room temperature to 120° C. in 40 minutes and the elevated temperature was kept for 2 hours. Finally, this carbon paper was transferred to an infrared imaging furnace under...
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