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Selective nickel based hydrogenation catalyst and the preparation thereof

a nickel-based hydrogenation catalyst and selective technology, applied in the field of selective nickel-based hydrogenation catalysts, can solve the problems of inability to meet the hydrogenation load, poor hydrogenation stability of the catalyst, and inferior performance of the palladium-based catalyst for the first-stage hydrogenation, etc., and achieve good hydrogenation stability and good hydrogenation performance.

Inactive Publication Date: 2010-11-25
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0005]The aim of the present invention is to develop a nickel-based Al2O3 supported catalyst for selective hydrogenation of diolefin. The catalyst has good hydrogenation performance, especially has good hydrogenation stability, and can be applied to the selective hydrogenation of full distillate pyrolysis gasoline.
[0027]The catalyst according to the present invention comprises 2-8% silica, which may increase the stability of the catalyst, especially the carrier during calcination. Preferably, the content of silica is 3-4%. Preferably, the content of nickel oxide is 15-19%.
[0028]The catalyst according to the present invention comprises alkaline earth metal, which may adjust the acidity of the catalyst after calcination and improve the colloid resistance during hydrogenation reaction. Preferably, the alkaline earth metal is magnesium and / or strontium. The content of alkaline earth metal oxide is preferably 2-5%.
[0029]The lanthanum and / or cerium are added in the form of nitrate dissolved in the impregnating solution so as to improve the hydrogenation activity and stability of the catalyst. Preferably, the content of lanthanum oxide and / or cerium oxide is 3-5%.
[0030]The VIB group element is added to improve the hydrogenation activity and impurity (for example, sulfur) resistance of the catalyst. Preferably, the VIB group element is one or more of Cr, Mo and W. The content of VIB group element oxide is preferably 3-6%.
[0031]The solution of the active component and aids are impregnated onto the resultant catalyst carrier in twice to increase the dispersity of the active component of the catalyst and improve the activity and stability of catalyst.

Problems solved by technology

Due to the variability of the pyrolysis gasoline raw materials and the differences in pyrolysis apparatus and pyrolysis modes, the pyrolysis gasoline raw materials are deteriorated, and the hydrogenation load and the content of impurity such as arsenic are increased, thereby causing the inferior performance of palladium-based catalyst for first-stage hydrogenation.
However, this catalyst is not good at withstanding the hydrogenation load and its hydrogenation stability is to be improved.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0039]140 ml water, 5 ml nitric acid (the content of which is 60%) and 16 ml silica sol (comprising 40% silica) are added to 300 g pseudo-boehmite alumina powder. After kneading and extruding, the formed alumina carrier is dried in air at 120° C., and then calcinated at 560° C. for 4 hours. 100 g calcinated carrier is impregnated with a solution form by dissolving 26 g magnesium nitrate into water, dried in air at 120° C., and calcinated at 1050° C. for 4 hours, thereby obtaining the modified Al2O3 carrier.

[0040]10 g nickel nitrate is added to 20 ml water with stirring. While stirring, 2.1 g cerium nitrate and 0.3 g ammonium molybdate are added. The pH of the solution is adjusted to 4. Then 10 g carrier is impregnated with the solution, aged for 12 hours, dried at 120° C., and calcinated at 400° C. for 4 hours, thereby obtaining the catalyst.

example 2

[0043]140 ml water, 5 ml nitric acid (the content of which is 60%) and 14 ml silica sol (comprising 40% silica) are added to 300 g pseudo-boehmite alumina powder. After kneading and extruding, the formed alumina carrier is dried in air at 120° C., and then calcinated at 460° C. for 4 hours. 100 g calcinated carrier is impregnated with a solution formed by dissolving 20 g magnesium nitrate and 3.5 g strontium nitrate into water, dried in air at 120° C., and calcinated at 1000° C. for 4 hours, thereby obtaining the Al2O3 carrier.

[0044]8.6 g nickel nitrate is added to 20 ml water with stirring. While stirring, 1.5 g lanthanum nitrate and 0.6 g ammonium tungstate are added. The pH of the solution is adjusted to 4. Then 10 g carrier is impregnated with the solution, aged for 12 hours, dried at 120° C., and calcinated at 350° C. for 4 hours, thereby obtaining the catalyst.

example 3

[0047]140 ml water, 5 ml nitric acid (the content of which is 60%) and 9 ml silica sol (comprising 40% silica) are added to 300 g pseudo-boehmite alumina powder. After kneading and extruding, the formed alumina carrier is dried in air at 120° C., and then calcinated at 460° C. for 4 hours. 100 g calcinated carrier is impregnated with a solution formed by dissolving 15.5 g magnesium nitrate into water, dried in air at 120° C., and calcinated at 1030° C. for 4 hours, thereby obtaining the Al2O3 carrier.

[0048]7.9 g nickel nitrate is added to 20 ml water with stirring. While stirring, 0.63 g cerium nitrate, 0.62 g lanthanum nitrate and 0.5 g ammonium tungstate are added. The pH of the solution is adjusted to 4. Then 10 g carrier is impregnated with the solution, aged for 12 hours, dried at 120° C., and calcinated at 400° C. for 4 hours, thereby obtaining the catalyst.

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Abstract

A selective nickel-based hydrogenation catalyst with alumina as carrier and the preparation thereof, characterized in that: provided that the catalyst is weighed 100%, it comprises nickel oxide 14-20% as active component, lanthanum oxide and / or cerium oxide 1-8%, VIB element oxide 1-8% as aids, 2-8% silica, 1-8% alkaline earth metal oxides. The catalyst specific surface area is 60-150 m2 / g, and the pore volume is 0.4-0.6 ml / g. The catalyst has good hydrogenation performance, especially impurity and colloid resistance and hydrogenation stability. The catalyst can be applied to the diolefin selective hydrogenation of medium or low-distillate oil, especially of the full-distillates pyrolysis gasoline.

Description

FIELD OF THE INVENTION[0001]The present invention relates to a selective nickel-based hydrogenation catalyst and the preparation thereof. The catalyst is useful in selective hydrogenation of medium or low distillate oil, in particular, in the first-stage selective hydrogenation process of pyrolysis gasoline distillate.BACKGROUND OF THE INVENTION[0002]Pyrolysis gasoline is the by-product of steam cracking to make ethylene, which approximately comprises more than 50% of the production capacity of ethylene. Pyrolysis gasoline contains highly unsaturated hydrocarbons, such as diolefin, styrene and the like, which can be converted into corresponding monoolefin by selective hydrogenation. With the increasing ethylene production capability in China, the hydrogenation of pyrolysis gasoline has developed toward the hydrogenation of full distillate using nickel-based catalyst. Due to the variability of the pyrolysis gasoline raw materials and the differences in pyrolysis apparatus and pyrolys...

Claims

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Application Information

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IPC IPC(8): B01J21/12
CPCB01J21/04C10G2400/02B01J23/78B01J23/83B01J23/85B01J23/866B01J23/8871B01J23/8872B01J23/888B01J35/1014B01J35/1019B01J35/1038B01J35/1042B01J37/0009B01J37/0207B01J37/024B01J21/12B01J35/613B01J35/635B01J35/633B01J35/615B01J37/02C10G45/06
Inventor LIANG, SHUNQINQIAN, YINGLV, LONGGANGSUN, LIMINZHENG, YUNDIWANG, TINGHAIWU, JIECAO, FENGXIA
Owner PETROCHINA CO LTD