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Macro-molecular leakage-free self-adhering aluminum foil and manufacturing method thereof

a technology of aluminum foil and leakage-free double-layer, which is applied in the direction of synthetic resin layered products, instruments, etc., can solve the problems of increased return loss of wrapped cables, inability to meet the requirements of communication signal attenuation, and inability to meet the requirements of communication signal, etc., to achieve improved compactness, high strength, and high folding resistance

Inactive Publication Date: 2018-01-04
HANGZHOU JULI INSULATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention is a new type of aluminum foil that is designed to overcome the shortcomings of existing aluminum foils. It is made up of a large number of single macromolecules that are tightly connected. This new foil is leakage-free, has good folding resistance and fatigue resistance, is strong, and has good shielding properties. It can be used to fill or repair gaps and holes in the surface of the foil, making it easier to seal and secure. The new foil can also improve the insulating strength and shielding effect of the aluminum foil, making it useful for high-speed data transmission. Overall, this new technology simplifies the manufacturing process, reduces the cost, and provides a more reliable and high-quality aluminum foil for various applications.

Problems solved by technology

The need for improvement lies in that: in the production process of a common aluminum foil, due to lack of purity of aluminum ingots or presence of impurities and owing to the surface gloss of a rolling roll or other factors, the rolled aluminum foil contains micropores and other defects, and these defects directly result in the communication signal attenuation and increased return loss of the wrapped cable.
The shortcomings are as follows: it is still not possible to solve the problem that pore and gap defects occur on the surface of the rolled aluminum foil due to small impurities of aluminum itself and unclean roll surface in the aluminum foil rolling process, and these pores and gaps will result in attenuation of a communication signal, interference of external signals to the communication signal and occurrence of return loss phenomenon when the aluminum foil is used for wrapping communication cables and cable shields.

Method used

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  • Macro-molecular leakage-free self-adhering aluminum foil and manufacturing method thereof
  • Macro-molecular leakage-free self-adhering aluminum foil and manufacturing method thereof
  • Macro-molecular leakage-free self-adhering aluminum foil and manufacturing method thereof

Examples

Experimental program
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Effect test

embodiment 1

[0018] refer to FIGS. 1 and 3. There is provided a macro-molecular leakage-free self-adhering aluminum foil, wherein air gaps in one surface or two surfaces of a first layer of aluminum foil 22 or a second layer of aluminum foil 25 are filled with nano-aluminum powder to form a permeable air gap-free surface, one surface of the first layer of aluminum foil 22 and the second layer of aluminum foil 25 are compounded with a PET film 24 into a whole using an adhesive 23 and an adhesive 26, and the other surface of the first layer of aluminum foil 22 and the other surface of the second layer of aluminum foil 25 are coated with a modified PE adhesive layer 21 and 27 respectively.

[0019]The surface of the first layer of aluminum foil 22 or the second layer of aluminum foil 25 is a permeable air gap-free surface, i.e., air gaps (air gaps refer to micropores and gaps, i.e., small through holes and gaps generated by impurities of the aluminum foil and a rolling roll itself in an aluminum foil ...

embodiment 2

[0020] refer to FIGS. 2 and 3. There is provided a macro-molecular leakage-free self-adhering aluminum foil, wherein air gaps in one surface or two surfaces of the aluminum foil 33 are filled with nano-aluminum to form a permeable air gap-free surface, the PET film 33 is compounded with one surface of the aluminum foil 33 using an adhesive 32, and the other surface of the aluminum foil 33 is coated with a modified PE adhesive layer 34. Air gaps refer to micropores and gaps, i.e., small through holes and gaps generated by impurities of the aluminum foil and a rolling roll itself in an aluminum foil rolling process are filled with nano-aluminum, such that the compactness of the aluminum foil is further improved.

[0021]Embodiment 3: there is provided a preparation method for a macro-molecular leakage-free double-foil self-adhering aluminum foil on the basis of embodiment 1 or 2, comprising the following steps: 1) filling one surface or two surfaces of a first layer of aluminum foil 22 o...

embodiment 4

[0025] refer to FIG. 2. An aluminum foil air gap filling production line comprises a PLC controller 06, wherein an aluminum foil air gap detection device 07, a nano-aluminum powder spraying device 05 and a nano-aluminum powder rolling forming device 03 are sequentially provided between an unreeling roll 08 and a reeling roll 01; a photoelectric signal output end of the aluminum foil air gap detection device 07 is connected to a signal input end of the PLC controller 06, one of signal output ends of the PLC controller 06 is connected to a signal input end of the nano-aluminum powder spraying device 05, and the other signal output end of the PLC controller 06 is connected to a signal input end of a servo motor; the servo motor drives the transmission of the reeling roll 01. The aluminum foil air gap detection device 07 is composed of a dark box, a light-emitting source and a photosensitive sensor 06; the dark box is provided with an aluminum foil inlet and an aluminum foil outlet; the...

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Abstract

A macro-molecular leakage-free self-adhering aluminum foil has two layers of aluminum foil compounded using a PET film, and the other surfaces of each layer coated with a modified PE adhesive layer respectively; or air gaps in one surface or two surfaces are filled with nano-aluminum to form a permeable air gap-free surface. The foil has advantages: 1, high folding resistance, fatigue resistance and strength 2, wrapping self-adhering performance is good, and stripping strength formed after adhesion is several times as high as that of the prior art; 3, air gaps in the surface of the aluminum foil filled with nano-aluminum powder result in improved compactness; manufacture from low-grade aluminum foil, and so that rolling precision requirements are lowered, and manufacturing cost reduced; 4, insulating strength is high, shielding effect is good, the return loss phenomenon is avoided, and tensile strength is good.

Description

TECHNICAL FIELD[0001]The present invention relates to a micro-molecular, leakage-free double-foil self-adhering aluminum foil which has good folding resistance and fatigue resistance, high strength, good shielding property and no return loss, and also has high-reliability self-adhesion strength, and a manufacturing method thereof, belonging to the field of communication auxiliary materials.BACKGROUND ART[0002]The preceding patent CN201489850U, entitled “High-strength Double-surfaced Self-adhesive Aluminum Foil” possessed by the applicant comprises an aluminum foil and is characterized in that a layer of bonded adhesive is provided between two surfaces of the aluminum foil and a polyethylene terephthalate (PET) film respectively, and the surface of the PET film (1) is provided with a self-adhesive film. The need for improvement lies in that: in the production process of a common aluminum foil, due to lack of purity of aluminum ingots or presence of impurities and owing to the surface...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): G02B6/44B32B37/20B32B15/16B32B15/09B32B5/16B32B15/20C23C24/06B32B7/14
CPCG02B6/443B32B5/16B32B15/16B32B15/20B32B15/09B32B7/14C23C24/06B32B37/203G02B6/4486B32B2255/06B32B2255/205B32B2307/212B21B1/00B32B15/00B32B37/12H01B11/1008B21B2003/001B32B2311/24B32B2367/00B32B3/263B32B7/12B32B27/36B32B2307/206B32B2307/406B32B2307/7242B32B2307/548B32B2307/554B32B2307/734B32B2307/558B21B1/22B32B2255/26B32B37/003B32B2037/243
Inventor SHEN, GUOZHONG
Owner HANGZHOU JULI INSULATION
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