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High performance corrosion resistant alloy wire solder and manufacturing method thereof

A corrosion-resistant alloy and alloy welding rod technology, which is applied in the direction of manufacturing tools, welding media, welding equipment, etc., can solve the problems of no domestic welding rods, etc., and achieve the effects of good welding process performance, environmental protection, and easy arc ignition

Inactive Publication Date: 2009-12-23
SHANGHAI RES INST OF MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, fuel exhaust emissions are the chief culprit of air pollution, and fuel sulfur dioxide pollution is the top priority of pollution. In the technology to resist sulfur dioxide pollution from coal combustion, the materials used for flue gas desulfurization devices are ultra-low carbon NiCrMo alloy materials It is considered to be the best corrosion-resistant alloy material. The import ratio of NiCrMo alloy material for the desulfurization device of the power plant under construction is very high. Among them, the NiCrMo alloy welding electrodes are all imported, because there are no domestic welding electrodes.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] First, before preparing the NiCrMo welding core, establish the point composition of the smelting alloy, that is, according to the type of electrode coating, the increase and decrease of the alloy elements that occur during the welding metallurgical process, and then establish the composition range of the smelting alloy within the range of the NiCrMo alloy. Point composition, the point composition (wt%) of electrode of the present invention is: carbon≤0.02%, Mn≤0.20%, silicon≤0.08%, iron 4.0%, Cr17.0%, Mo16.0%, W3.8%, Co1 .0%, V0.2%, the balance is nickel.

[0015] The steel ingot with the above composition is peeled and forged into a 38×38 billet, rolled into a Φ8.5m / m disc, and drawn into a 4.0, 3.2, 2.5m / m core wire material for use in the manufacture of welding rods.

[0016] Select the titanium-calcium type coating formula with good welding process performance to manufacture NiCrMo electrode. The described titanium-calcium type coating formula (wt%) is: 20% of marbl...

Embodiment 2

[0018] The manufacturing method of this embodiment is the same as that of Embodiment 1. Firstly, the welding core alloy is smelted, and the core material is made through forging, steel rolling, and drawing, and then the titanium-calcium type coating formula is selected to manufacture the alloy electrode. The final composition (wt%) of the NiCrMo electrode that obtains is: carbon 0.013%, silicon 0.14%, manganese 0.58%, sulfur 0.008%, P0.0025%, chromium 14.5%, molybdenum 17.0%, tungsten 3.0%, cobalt 1.05%, Vanadium 0.11%, iron 4.0%, nickel balance. The mechanical properties of the weld metal are σ b 745MPa, δ42%.

Embodiment 3

[0020] The manufacturing method of this embodiment is the same as that of Embodiment 1. Firstly, the welding core alloy is smelted, and the core material is made through forging, steel rolling, and drawing, and then the titanium-calcium type coating formula is selected to manufacture the alloy electrode. The final composition (wt%) of the NiCrMo electrode that obtains is: carbon 0.013%, silicon 0.14%, manganese 0.58%, sulfur 0.008%, P0.0025%, chromium 16.5%, aluminum 15.0%, tungsten 4.5%, cobalt 1.05%, Vanadium 0.11%, iron 7.0%, nickel balance. The mechanical properties of the weld metal are σ b 750MPa, δ50%.

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Abstract

The invention relates to a high-performance corrosion resistance alloy welding rod and the manufacture method. The metal ingredient of the welding rod takes Ni as a basal body and takes Cr, Mo and W as main alloy ingredients; the ingredient range of a welding core is identical with that of the welding seam metal, belonging to the welding rod with identical ingredient. Compared with the prior art, the welding rod of the invention strictly controls the content of C and Si, and ensures the corrosion resistance performance of the welding seam metal; the electrode coating is titanium-calcium type; the invention has the advantages of convenient arc ignition, stable combustion of the arc, easy slag removal, etc.

Description

technical field [0001] The invention relates to a new welding rod and its manufacture, in particular to a high-performance corrosion-resistant alloy welding rod and its manufacturing method. Background technique [0002] At present, fuel exhaust emissions are the chief culprit of air pollution, and fuel sulfur dioxide pollution is the top priority of pollution. In the technology to resist sulfur dioxide pollution from coal combustion, the materials used for flue gas desulfurization devices are ultra-low carbon NiCrMo alloy materials It is considered to be the best corrosion-resistant alloy material, and the import ratio of NiCrMo alloy material for the desulfurization device of the power plant under construction is very high. Among them, all NiCrMo alloy welding electrodes are imported, because there are no domestic electrodes. Contents of the invention [0003] The object of the present invention is to provide an ultra-low-carbon, low-silicon high-performance corrosion-re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/40B23K35/365
Inventor 顾兰香姚维廉余义彬吉威陈顺娥郭明华吴卫祥
Owner SHANGHAI RES INST OF MATERIALS CO LTD