Water-base type line cutting working liquid

A wire cutting, working fluid technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of difficult separation of cutting objects, erosion of electrical components, environmental pollution, etc., to improve the bearing capacity of lubricating oil, reduce waste liquid discharge, Good surface finish

Inactive Publication Date: 2008-02-20
SUZHOU BAOMA NUMERICAL CONTROL EQUIP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Traditional machine tool processing fluids, especially wire cutting fluids, usually use emulsified oil, but traditional emulsified oil has the following disadvantages: 1) The process performance is poor, for example, the surface finish of the workpiece processed with emulsified oil is average; when the processing range exceeds 500mm , It is more difficult to process; when cutting soft materials such as copper and aluminum, there will be "patina", "aluminum rust" and other phenomena; after use, it will become very turbid, and the cutting objects are difficult to separate, which is easy to cause broken wires, short circuits, etc. Fault
2) The service life is short, and it must be replaced once every 7 to 9 days
3) Pollution to the environment. Traditional emulsified oil will turn black and smelly after use, and produce a pungent smell, and it contains sodium nitrite and sulfonates, which are very harmful to the environment.
4) The impact on the machine tool, because oil mist will be generated during use, which will seriously corrode the electrical components on the machine tool, and it is difficult to clean the machine tool and the coolant tank

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0014] A water-based wire cutting working fluid, which is formulated according to the following components:

[0015] Water 64%, Polyethylene oxide ether 11%, Cetyl alcohol 8%, Polyethylene glycol 7%, Sulfurized isobutylene 4%, Zinc naphthenate 4%, Preservative 2%.

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PUM

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Abstract

The invention relates to a water-based cutting fluid, comprising water, water-solubility polyether, high-level fatty alcohol, surfactant, extreme pressure additive, anti-corrosion agent, antiseptic. Compared with the prior art, the invention has better technical performance, longer service life, contains no sodium nitrous acid and unsulfated matter, has no stimulation and toxicity corresponding to the request of environment protection, can be used in cycling, has no oil frog produced, has no corrosion to machine tool and machinery, has strong separation ability, produces no oil contamination and has capacity of anti-rust.

Description

technical field [0001] The invention relates to a working fluid for wire cutting machine tools, in particular to a water-based wire cutting working fluid, belonging to the field of metal working fluids. Background technique [0002] The performance of machine tool machining fluid not only affects the processing technology indicators that people can intuitively feel, such as cutting speed, surface quality, and surface uniformity, but also affects the stability of processing and the service life of workpieces. [0003] Traditional machine tool processing fluids, especially wire cutting fluids, usually use emulsified oil, but traditional emulsified oil has the following disadvantages: 1) The process performance is poor, for example, the surface finish of workpieces processed with emulsified oil is average; when the processing range exceeds 500mm , It is more difficult to process; when cutting soft materials such as copper and aluminum, there will be "patina", "aluminum rust" an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10N40/22
Inventor 邵建军
Owner SUZHOU BAOMA NUMERICAL CONTROL EQUIP
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