Method for manufacturing flawless millipore/mesoporous film by adopting mould plate technique and film thereof
A manufacturing method and crack-free technology, which is applied in the field of crack-free micro/mesoporous film and crack-free micro/mesoporous film, can solve the problems of long roasting stage, inapplicability, and unsolved particle aggregation, etc. Achieve the effect of low temperature and avoid cracks
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[0056] Example one
[0057] 9 (mole, the same below) parts of TPAOH: 25 parts of SiO 2 : 480 parts H 2 O: 100 parts of EtOH (TPAOH: tetrapropyl ammonium hydroxide, EtOH: ethanol, SiO 2 :Ethyl orthosilicate) mixed solution is hydrolyzed for 12-48 hours under stirring; then placed in a 60°C water bath to crystallize for 10-15 days, fully washed with deionized water 4 times, freeze-dried to obtain a white powder. The XRD diffraction spectrum showed that the white powder was pure silicon Silicalite-1 nanocrystals with MFI structure, and the average particle size was 60 nm.
[0058] Adsorb 60nm Silicalite-1 seed crystal with MFI structure on the cleaned α alumina surface, and then put 5 parts TPAOH: 25 parts SiO 2 : 480 parts H 2 O: 100 parts of EtOH (TPAOH: tetrapropyl ammonium hydroxide, EtOH: ethanol, SiO 2 : Ethyl orthosilicate) in a mixed solution, crystallize at 100°C, take it out after 3 days, wash the surface of the film with deionized water, and dry it naturally in the air. Th...
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[0061] Example two
[0062] Put the washed ceramic pieces into 0.14-0.3 parts CTAB: 7.4-15 parts NH 4 OH: 1.0 part of SiO 2 : 70-100 parts H 2 O(CTAB: Cetyl trimethyl amine bromide, SiO 2 : Ethyl orthosilicate) in a synthetic solution, crystallize at 20-40°C for 10-200 minutes to obtain a transparent film on the silicon chip. The XRD diffraction pattern shows that it is MCM-41 with a two-dimensional hexagonal structure (in 1992, researchers from Mobil Company used alkyl quaternary ammonium salt type cationic surfactant as a template for the first time, and synthesized it with a single pore size under alkaline conditions. The mesoporous silicate materials, collectively referred to as M41S, include hexagonal crystal system MCM-41, cubic crystal system MCM-48 and layered structure MCM-50) mesoporous film.
[0063] Take two 2×2cm MCM-41 mesoporous membranes, and put one into a horse boiling furnace for calcining. After raising the temperature from room temperature to 550°C at a heatin...
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[0065] Example three
[0066] 8.0 copies (TMA) 2 O: 0.22 parts Na 2 O: Al 2 O3 : 5.0 parts SiO 2 : 400 parts H 2 O(TMAOH: Tetramethylammonium hydroxide, SiO 2 : Ethyl orthosilicate) mixed solution is hydrolyzed for 12-48 hours under stirring; then placed in a water bath at 60°C for crystallization for 3-5 days to obtain a white powder. The XRD diffraction pattern shows that it is an A-type molecular sieve with an LTA structure, with an average particle size of 130 nm.
[0067] According to literature reports, 130nm A molecular sieve seed crystals were adsorbed on the cleaned α alumina surface, and then placed in the same solution as the above synthetic seed crystals. After crystallization at 100°C for 3 days, they were taken out, and the film was washed with deionized water. The surface is naturally dry in the air. The XRD diffraction pattern shows that the film is a type A molecular sieve with LTA structure.
[0068] Take two 2×2cm size A molecular sieves, one piece is calcined i...
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