Food EPT rubber filter-pressing plate and method for preparing same

A kind of EPDM rubber, the technology of manufacturing method, applied in the direction of separation method, chemical instrument and method, filtration separation, etc., can solve the problems of poor elasticity, short service life, general food hygiene performance, etc., and achieve good elasticity and service life long effect

Active Publication Date: 2008-08-27
GUANGZHOU MECHANICAL ENG RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] There are several difficulties in the manufacturing process of EPDM rubber filter plates: (1) The size of the product is large, and the semi-finished rubber material cannot be preformed into a whole by a conventional extruder, and can only be spliced ​​in pieces; (2) ) The flat plate vulcanizing machine with a plate size of 1.5m×1.5m to 2.5m×2.5m can vulcanize such large-sized products. The clamping force of this type of vulcanizing machine is between 1500 tons and 2500 tons. After pressing, the pressure applied to the rubber material of the filter press plate is only 5-8 MPa, which is obviously low. Generally speaking, the pressure applied to the rubber material for molded vulcanized dense rubber products must not be lower than 24 MPa; (3 ) The self-adhesive properties of ethylene-propylene rubber are very poor, and it is difficult to bond and form unvulcanized rubber.
Due to the combined effects of the above three factors, it is difficult for the common formulation of EPDM rubber and the conventional vulcanization process to meet the process needs of manufacturing filter plates.
The products prepared according to the existing methods are prone to quality problems such as fracture, delamination, local lack of glue, and air pockets, and also have performance problems such as poor elasticity and short service life, and the food hygiene performance is general or unqualified, and precipitates and Much soaking residue
These shortcomings cannot meet the requirements for the use of filter plates in the brewing and food industries.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] In parts by mass, the raw materials consist of:

[0039] Nordel  IP4520 (Dow Elastomer Company, EPDM grade) 90 parts by mass

[0040] 10 parts by mass of hydrogenated liquid isoprene rubber (LHIR-290 from Shanghai Seikede Company)

[0041] Zinc oxide 5 parts by mass

[0042] 1 mass part of stearic acid

[0043] STERLING  SO (Cabot Corporation, carbon black) 50 parts by mass

[0044] Antiaging agent 2246 1 mass part

[0045]Sulfur 1.5 parts by mass

[0046] Accelerator NS 1 mass part

[0047] Accelerator CBS 1 mass part

[0048] Accelerator ZBEC 2 parts by mass

[0049] Vulkalent  E (lanxess, anti-scorch agent) 0.8 parts by mass.

[0050] The method of manufacturing 1719×1914×14.8 food grade EPDM rubber filter plate is as follows:

[0051] (1) According to the above formula components, adopt conventional ethylene-propylene rubber mixing process to prepare mixed rubber in XK-450 open mill, after cooling, park;

[0052] (2) Heat the mixed rubber on the XK-4...

Embodiment 2

[0063] In parts by mass, the raw materials consist of:

[0064] Nordel  IP4520 (Dow Elastomer Company, EPDM) 85 parts by mass

[0065] 15 parts by mass of hydrogenated liquid isoprene rubber (LHIR-290 from Shanghai Seikede Company)

[0066] Zinc oxide 5 parts by mass

[0067] 1 mass part of stearic acid

[0068] 30 parts by mass of light calcium carbonate

[0069] STERLING  SO (Cabot Corporation, carbon black) 40 parts by mass

[0070] Antiaging agent 2246 1 mass part

[0071] Sulfur 1.7 parts by mass

[0072] Accelerator NS 2.5 parts by mass

[0073] Accelerator ZBEC 2.5 parts by mass

[0074] Vulkalent  E (lanxess, anti-scorch agent) 1 part by mass.

[0075] The method of manufacturing 1425×1425×21 food grade EPDM filter press plate is as follows:

[0076] (1) According to the above formula components, adopt conventional ethylene-propylene rubber mixing process to prepare mixed rubber in XK-450 open mill, after cooling, park;

[0077] (2) Heat the mixed rubbe...

Embodiment 3

[0088] In parts by mass, the raw materials consist of:

[0089] Buna EP G 5455 (LANXESS, EPDM) 80 parts by mass

[0090] 20 parts by mass of hydrogenated liquid isoprene rubber (Shanghai Seikede LHIR-290)

[0091] Zinc oxide 5 parts by mass

[0092] 1 mass part of stearic acid

[0093] 30 parts by mass of light calcium carbonate

[0094] STERLING  SO (Cabot Corporation, carbon black) 50 parts by mass

[0095] Antiaging agent 2246 1.5 parts by mass

[0096] Sulfur 1.8 parts by mass

[0097] Accelerator NS 1 mass part

[0098] Accelerator CBS 1 mass part

[0099] Accelerator ZBEC 3 parts by mass

[0100] Vulkalent  E (lanxess, anti-scorch agent) 1 part by mass.

[0101] The method of manufacturing 1380×1380×21.5 food grade EPDM rubber filter plate is as follows:

[0102] (1) According to the above formula components, adopt conventional ethylene-propylene rubber mixing process to prepare mixed rubber in XK-450 open mill, after cooling, park;

[0103] (2) Heat the m...

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Abstract

The invention discloses a food-grade EPDM pressure filter plate and manufacturing method thereof. The pressure filter plate adopts the EPDM as the major raw material, which is the high-purity white or colorless EPDM raw rubber that is synthesized by adopting the solution polymerization method, wherein, the ENB content of a third monomer is 4 to 6 percent; and the content of ethylene is 50 to 55 percent. The manufacturing method is that the raw materials are firstly mixed according to the mixing ratio by the parts at weight, the conventional ethylene-propylene rubber mixing process is adopted for preparing the mixed rubber, the mixed rubber is heat bodying on a mixing roll machine and then sheet making to obtain rubber sheets and rubber strips, then a rubber material middle temperature upper mold gradually increases the temperature and the pressure for stamping and pressure keeping, and a flat vulcanizing machine is adopted for vulcanization, so as to obtain the food-grade EPDM pressure filter plate. The pressure filter plate of the invention can be applied in the pressure filters of the food industry, thereby meeting the food hygienic standard requirements and having good product elasticity, heat resistance, anti-aging property and long service life.

Description

technical field [0001] The invention relates to the field of rubber industrial products, in particular to a food-grade EPDM rubber filter plate and a manufacturing method thereof. Background technique [0002] The size of the filter plate applied to the filter press in the brewing and food industry is usually between 1.2m×1.2m and 2m×2m, the thickness of the product is usually between 10-20mm, the weight of the product is between 12Kg-30kg, and the structure is relatively complicated . Since EPDM has good aging resistance, hot water resistance, and ethanol resistance, EPDM is usually used to manufacture rubber filter press plates. [0003] There are several difficulties in the manufacturing process of EPDM rubber filter plates: (1) The size of the product is large, and the semi-finished rubber material cannot be preformed into a whole by a conventional extruder, and can only be spliced ​​in pieces; (2) ) The flat plate vulcanizing machine with a plate size of 1.5m×1.5m to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D25/12C08L23/16C08L9/00C08K13/02
Inventor 肖风亮彭兵王勇杨文良
Owner GUANGZHOU MECHANICAL ENG RES INST
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