Magnetostatic field twin roller caster

A twin-roll casting mill and static magnetic field technology, applied in the direction of metal rolling stands, metal rolling mill stands, rolls, etc., can solve the problems of strength and plasticity decline, uneven alloy structure, etc., and achieve the effect of good quality

Inactive Publication Date: 2008-10-08
辽阳市弓长岭区远大铁矿石加工厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the casting and rolling process, due to unbalanced solidification, a reticular brittle second phase will appear at the grain boundary, the alloy structure will be severely uneven, and the strength and plasticity will decrease. To solve this problem, the method of increasing the casting and rolling speed and cooling intensity, or Electromagnetic oscillating stirring is carried out before the casting and rolling area to achieve the purpose of grain refinement. Although a certain effect has been achieved, there are still great defects and problems, which are still not ideal.

Method used

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  • Magnetostatic field twin roller caster
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Examples

Experimental program
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Effect test

example 1

[0020] When producing aluminum and aluminum alloys, the casting roll is made of gun steel. The diameter of the casting roll is 500 mm. It is driven by two separate 15-kilowatt motors. The two transmission parts are installed separately with magnetic isolation materials. Among them, the bearing of the upper roll is used around The magnetic isolation treatment is performed between brass or 1Cr18Ni9Ti stainless steel and the archway, the coil is applied with a DC current of 600 amperes, the number of turns of the excitation coil is 300, the outer diameter of the copper tube is 10mm, the static magnetic field strength between the roll gaps is 0.5 Tesla, magnesium alloy The grade is AZ61, the melt pouring temperature is 700~720℃, the cooling water temperature is 15℃, the casting speed is 0.8~1.2m / min, the roll gap of the casting roll is 5mm, the length of the casting zone is 60mm, and the nozzle is melted inside. The body height is 100 mm.

example 2

[0022] In the production of magnesium and magnesium alloys, the casting roll is made of gun steel. The diameter of the casting roll is 500 mm. It is driven by two separate 15-kilowatt motors. The two transmission parts are installed separately with magnetic isolation materials. The upper roller is surrounded by bearings. The magnetic isolation treatment is performed between brass or 1Cr18Ni9Ti stainless steel and the archway. The DC current applied to the coil is 800 amperes, the number of turns of the excitation coil is 600, the outer diameter of the copper tube is 12mm, the static magnetic field strength between the roll gap is 0.5 Tesla, and the magnesium alloy The grade is AZ61, the melt pouring temperature is 720℃, the cooling water temperature is 15℃, the casting speed is 3~4m / min, the roll gap of the casting roll is 5mm, the length of the casting zone is 60mm, and the height of the melt in the nozzle is 100 mm, Ar gas protection is used in the melt pouring process.

example 3

[0024] In the production of copper and copper alloys, the casting roll is made of gun steel. The diameter of the casting roll is 500 mm. It is driven by two separate 15-kilowatt motors. The two transmission parts are separately installed with magnetic isolation materials. The upper roll is surrounded by bearings. The magnetic isolation treatment is performed between brass or 1Cr18Ni9Ti stainless steel and the archway, the coil is applied with a DC current of 600 amperes, the number of turns of the excitation coil is 500, the outer diameter of the copper tube is 11mm, the static magnetic field strength between the roll gaps is 0.5 Tesla, magnesium alloy The grade is AZ61, the melt pouring temperature is 700~720℃, the cooling water temperature is 15℃, the casting speed is 2~3m / min, the roll gap of the casting roll is 5mm, the length of the casting zone is 60mm, the melt in the mouth The height is 100 mm.

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Abstract

A static magnetic field double-roll casting and rolling machine comprises a frame, an in-frame upper bearing seat, an upper casting and rolling roll, an in-frame lower bearing seat, and a lower casting and rolling roll; the upper casting and rolling roll, a first transmission shaft, a first reducer and a first DC motor are connected in sequence; the lower casting and rolling roll, a second transmission shaft, a second reducer and a second DC motor are connected in sequence. The frame is also provided with a water cooling system and a hydraulic cylinder which is used for adjusting the elevation and subsidencei of the lower casting and rolling roll; two magnetic poles are respectively contacted with the upper casting and rolling roll and the lower casting and rolling roll. The upper casting and rolling roll is contacted with a first magnetic pole; the lower casting and rolling roll is contacted with a second magnetic pole; the first magnetic pole and the second magnetic pole are connected with an iron core; the iron core is provided with a magnet exciting coil; the magnet exciting coil is connected with a DC power; the DC power applies large current on a loop manufactured by a copper tube and applies the static magnetic field generated by the loop between the clearances of the rolls by the casting and rolling rolls by the magnetic poles made from ultra-low-carbon steel. The static magnetic field double-roll casting and rolling machine of the invention can manufacture fine and purified metal plate belt materials with uniformly distributed alloy elements, no crack and high property.

Description

Technical field [0001] The invention belongs to the technical field of metallurgical rolling equipment, and particularly relates to a static magnetic field twin-roll casting and rolling mill. Background technique [0002] Twin-roll casting-rolling has been widely used in the production of aluminum alloy plates and strips. The twin-roll casting-rolling mills in various countries are mainly used to produce aluminum and aluminum alloy plates and strips. The equipment investment of twin-roll casting-rolling mills is small, and the operating cost is low. Rolling technology can only be used to produce alloys with a small solidification temperature range, and it is difficult to cast and roll high-alloy element alloys with a large solidification temperature range. [0003] Cast-rolling process is the main method for non-ferrous metals to prepare plate and strip blanks, and it is also the development direction of steel materials in the future. The quality of cast-rolling blanks controls t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B1/46B21B13/22B21B27/00
Inventor 许光明崔建忠
Owner 辽阳市弓长岭区远大铁矿石加工厂
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