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Method for preparing chitin and process for preparing chitosan by using chitin

A technology of chitin and chitosan, which is applied in the biological field of aquatic products, can solve the problems of high method cost, low production cost, and long production cycle, and achieve the effects of reducing production cost, reducing the amount of lye, and being beneficial to environmental protection

Inactive Publication Date: 2008-10-22
石勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Alkali fusion method, chitin and KOH are eutectically melted in a nickel crucible at a ratio of 1:5, heated and stirred at 180°C for 30 minutes to obtain crude chitosan, and a relatively pure product is obtained through repeated purification and washing, but this low molecular weight chitosan
[0005] 2. Alkaline method: mainly have two kinds of techniques: 1) produce chitosan product for a long time with lower temperature, as soaking in 40-41% NaOH solution at room temperature for 7 days, the product viscosity is relatively high. High, simple production process, low production cost but long production cycle; 2) short-term high temperature operation, such as deacetylation treatment with 40-41% concentrated lye at 100-180 ° C, this production process is difficult to master and easy Out of waste
[0006] 3. Enzymatic hydrolysis: Chitin deacetylase reacts with chitin in TES-NaOH solution for 48 hours at 30°C to obtain chitosan products. This method saves energy, avoids expensive chemical raw materials, and has simple equipment, but Chitin deacetylase extraction process is more complicated
This kind of deficiency: the cost of the method is higher, and the process is not easy to control

Method used

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  • Method for preparing chitin and process for preparing chitosan by using chitin
  • Method for preparing chitin and process for preparing chitosan by using chitin
  • Method for preparing chitin and process for preparing chitosan by using chitin

Examples

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Effect test

Embodiment 1

[0028] A preparation method of chitin, comprising the following steps: washing crab shells and soaking them with hydrochloric acid with a mass concentration of 3% for the first time, the weight ratio of crab shells and hydrochloric acid is 1:2.5, and the soaking time is 12 hours; Remove the crab shells from the above-mentioned hydrochloric acid, wash them, press dry them, put them in a 3% sodium hydroxide liquid, the weight ratio of the crab shells to sodium hydroxide is 1:3.5, and keep them warm at 95°C for 1.5 hours , washed with tap water until neutral to obtain an acid-alkali chitin; the above-mentioned chitin is soaked for the second time with hydrochloric acid with a mass concentration of 4%, the weight ratio of chitin and hydrochloric acid is 1:3, and after soaking for 6 hours Take it out, wash away the acid solution with tap water; put the above-mentioned chitin soaked in hydrochloric acid into a sodium hydroxide liquid with a mass concentration of 4.5%, the weight rati...

Embodiment 2

[0043] A preparation method of chitin, comprising the following steps: washing the crab shells and soaking them for the first time with hydrochloric acid with a mass concentration of 4%, the weight ratio of crab shells and hydrochloric acid is 1:3, and the soaking time is 10 hours; Remove the crab shells from the above-mentioned hydrochloric acid, wash them, and dry them with pressure, and put them into the sodium hydroxide liquid with a mass concentration of 5%. The weight ratio of crab shells and sodium hydroxide is 1:2.5. , washed with tap water until neutral to obtain an acid-base chitin; the above-mentioned chitin is soaked for the second time with hydrochloric acid with a mass concentration of 3%, the weight ratio of chitin and hydrochloric acid is 1: 2.5, and after soaking for 8 hours Take it out, wash away the acid solution with tap water; put the above-mentioned chitin soaked in hydrochloric acid into the sodium hydroxide liquid with a mass concentration of 3%, the wei...

Embodiment 3

[0058] A preparation method of chitin, comprising the following steps: washing crab shells and soaking them with hydrochloric acid with a mass concentration of 5% for the first time, the weight ratio of crab shells and hydrochloric acid is 1:4.5, and the soaking time is 15 hours; Remove the crab shells from the above-mentioned hydrochloric acid, wash them, dry them, put them into a 4% sodium hydroxide liquid, and keep the crab shells and sodium hydroxide at a weight ratio of 1:3. , washed with tap water until neutral to obtain an acid-base chitin; the above-mentioned chitin is soaked for the second time with hydrochloric acid with a mass concentration of 2%, the weight ratio of chitin and hydrochloric acid is 1: 2.8, and after soaking for 10 hours Take it out, wash away the acid solution with tap water; put the above-mentioned chitin soaked in hydrochloric acid into the sodium hydroxide liquid with a mass concentration of 5%, the weight ratio of chitin and sodium hydroxide is 1...

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Abstract

The invention discloses a method for making crust element which comprises the following steps that: a crab shell which is cleaned and soaked for the first time is put into a sodium hydrate solution for heat preservation; the crab shell which is washed by tap water to the neutral is soaked for the second time, the acid liquor is scoured off by the tap water; the curst element soaked by hydrochloric acid is put into the sodium hydrate solution for heat preservation and then is fished out as well as is washed by the tap water to the neutral, and the crust element is obtained. The method for making chitosan by the crust element comprises the following steps that: the crust element is put into the sodium hydrate solution and is sealed, after temperature preservation and the reaction, the mixture is soaked by the tap water and is washed by the tap water; the processed chitosan is taken out to be dried and put into the sodium hydrate solution as well as be sealed while preserving the temperature, after the reaction, the chitosan is taken out and is soaked in the tap water as well as is taken out and dried, thereby obtaining the chitosan. By processing by the method, the reaction speed is increased by 30 times, the alkali liquor dosage is reduced by 50 percent; the made crust element has white color, the crust element is washed by water and soaked to produce the chitosan, the molecular weight is great, the deacetylation is more than or equal to 95 percent, and the viscosity coefficient is more than or equal to 2000MPa.S.

Description

technical field [0001] The invention relates to aquatic product biotechnology, in particular to a method for preparing chitin and a method for preparing chitosan from chitin. Background technique [0002] Chitin is widely used in medicine and health, food, chemical industry, agriculture, textile, papermaking, printing and other fields. The current method of preparing chitin is to decalcify crab shells and then pass through KMnO 4 Oxidation, washed with NaHSO 3 Reduction, washing and drying to obtain chitin or hydrolyzing papain to prepare chitin. [0003] At present, there are mainly the following methods for preparing polysaccharides in most enterprises at home and abroad: [0004] 1. Alkali fusion method, chitin and KOH are eutectically melted in a nickel crucible at a ratio of 1:5, heated and stirred at 180°C for 30 minutes to obtain crude chitosan, and a relatively pure product is obtained through repeated purification and washing, but this Chitosan has a lower molecu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08B37/08
Inventor 石勇
Owner 石勇
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