Method for producing collagen, glutin or collagen by degreasing and deliming of fish scale

A collagen and gelatin protein technology, applied in the field of freshwater fish processing, can solve the problems of high consumption, long time consumption, environmental pollution, etc., and achieve the effect of short production cycle and little environmental pollution

Inactive Publication Date: 2009-04-08
WUHAN POLYTECHNIC UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The deashing and degreasing methods in the prior art need to consume a large amount of acid and alkali, increase production costs, cause environmental pollution, and take a long time
For example (Wang Caili, Fish scale glue making and its comprehensive utilization, Qilu Fishery, 2002, 19(3): 40-41) soak it in hydrochloric acid for 2-3 weeks, take it out and wash it, and then lime it (2-4g / L lime milk ) for 15 to 20 days, the improved technology (Hao Jiaxi, etc., Chinese patent ZL200510044916.8, a fish scale collagen production process), although the production cycle has been shortened, the hydrochloric acid consumption is still very large, and 0.55 tons to 0.90 tons of hydrochloric acid, a large amount of waste hydrochloric acid is discharged into the water body, causing pollution to the environment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] a. Cleaning fish scales: Use non-polluting grass carp scales and wash them with hot water at 40℃~50℃ to remove the sticky substance and other impurities on the surface of the fish scales;

[0018] b. Degreasing: Take 100kg of clean fish scales and add it to the reactor, then add 600kg of 1% NaOH hot alkaline water, stir and soak for 2 hours at 40℃~50℃, filter, rinse with 40℃~50℃ hot water To pH close to 7;

[0019] c. Drying: Dry the defatted fish scales with hot air at 55°C for 12 hours to obtain dried fish scales. The tested moisture content is 14%, and it is stored for later use;

[0020] d. Deashing: Take 50kg of fish scales into the reactor, add 300kg of water, then add 1kg of concentrated hydrochloric acid dropwise, heat and cook for 10 hours at a pressure of 0.1Mpa, take it out, filter, and rinse with water until the pH is close to 7.

[0021] Enzymatic hydrolysis to prepare collagen: Take 100g of delimed fish scales, add 800g of water, add 0.1g of protease, and keep...

Embodiment 2

[0025] a. Cleaning fish scales: Use non-polluting grass carp scales and wash them with hot water at 40℃~50℃ to remove the sticky substance and other impurities on the surface of the fish scales;

[0026] b. Degreasing: Take 100kg of clean fish scales and add it to the reactor, then add 500kg of 5% sodium carbonate hot alkaline water, stir and soak for 2 hours at 40℃~50℃, filter, and use 40℃~50℃ hot water Rinse until the pH is close to 7;

[0027] c. Drying: Dry the defatted fish scales with hot air at 55°C for 12 hours to obtain dried fish scales. The tested moisture content is 14%, and it is stored for later use;

[0028] d. Deashing: Take 50kg of fish scales into the reactor, add 250kg of water, and then add dropwise 2kg of concentrated hydrochloric acid, heat and cook for 5 hours at a pressure of 0.14Mpa, take it out, filter, and rinse with water until the pH is close to 7.

[0029] Enzymatic hydrolysis to prepare collagen: Take 100g of de-ashed fish scales, add 1000g of water,...

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PUM

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Abstract

The invention provides a method for defatting and deashing fish scales for preparing collagen or gelatin or collagen protein. The technical key points are as follows: the pollution-free high-quality fish scales are taken as raw materials, hot water of 40-50 DEG C is used for cleaning, the surface viscous substances and other impurities of the fish scales are removed; then 5-6 times of the weight of the fish scales of 1 percent-3 percent of NaOH hot alkaline solution (or 2 percent-5 percent of sodium carbonate hot alkaline solution) is used for stirring and soaking for 2-3 hours at 40 DEG C-50 DEG C, the filtration is carried out, the hot water of 40 DEG C-50 DEG C is further used for flushing, lipid substances are removed, the drying is carried out till the water content is less than 15 percent for storage and standby; after that, 5-6 times of the weight of the fish scales of water is added in a reaction kettle, 1 percent-2 percent of the weight of the fish scales of concentrated hydrochloric acid is added, the heating and cooking are carried out for 5-10 hours under the pressure of 0.1MPa-0.14MPa till the fish scales are softened to be transparent, and the filtration and the water flushing are finally carried out; the method has the advantages that the method can reduce the using amount of acid and alkali, shorten the production cycle, reduce the emission of wastes to the environment and improve the utilization rate of the fish scales. The method is an environment-friendly and resource-saving production technology.

Description

Technical field [0001] The invention belongs to the technical field of freshwater fish processing, and specifically is a degreasing and deliming method for extracting collagen from fish scales. Background technique [0002] As the prior art, the skin and bones of cows and pigs are commonly used as raw materials to process collagen and gelatin. However, due to the trend of global economic integration, mad cow disease (BSE) and foot-and-mouth disease are spreading around the world. The safety of gelatin or collagen processed from mammal bones and skins has been seriously challenged, especially as medicine, edible gelatin or The safety of collagen is even more worrying. The technology of using fish scales as raw materials to prepare safer gelatin or collagen has attracted great attention all over the world. [0003] Fish scales contain about 40% of protein, about 50% of calcium phosphate is the main ash and a small amount of fat. The presence of fat and ash makes the transparency of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P21/06
Inventor 陈运中
Owner WUHAN POLYTECHNIC UNIVERSITY
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