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Electric welding rod for welding large scale low temperature spherical tank steel

A welding rod, large-scale technology, used in welding media, welding equipment, welding/cutting media/materials, etc., can solve the problems of low temperature impact toughness, low value, low temperature impact absorption energy can not meet the requirements, etc. Low temperature impact toughness and crack resistance, less spatter, good welding process performance

Active Publication Date: 2009-09-23
TIANJIN GOLDEN BRIDGE WELDING MATERIALS GRP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, my country has adopted domestically imported 610MPa low-welding crack-sensitivity high-strength steel plates to manufacture large-scale low-temperature spherical tanks at -50°C, but the welding materials used largely rely on foreign imports, especially in the manufacture of large-scale low-temperature vinyl spherical tanks. It is all dependent on imports. The main problem is that at the lowest service temperature of the spherical tank, the deposited metal and weld metal of domestic welding materials cannot reach the low-temperature impact absorption power in the welded state and after long-term high-temperature welding stress-relieving treatment. According to the requirements, it is easy to have a single low value, crack resistance and reheat crack resistance, etc., which cannot meet the needs of manufacturing large-scale low-temperature spherical tanks. For example, the current J607RH electrode in my country has a tensile strength of 610MPa and can meet the low temperature of -20 °C. Spherical tank steel standard requirements, but low temperature impact toughness can not meet the grade requirements of ≥60J at -60°C, the measured value is Akv (impact energy -60°C) = 35J

Method used

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  • Electric welding rod for welding large scale low temperature spherical tank steel
  • Electric welding rod for welding large scale low temperature spherical tank steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] An electric welding rod used for welding large-scale low-temperature spherical tank steel, which is composed of welding core, electrode coating and adhesive, is manufactured according to the conventional welding rod production process, that is, the H08GX wire rod is cut into welding core; the welding rod coating is The auxiliary materials are prepared and mixed according to the proportion; the water glass binder is added into the auxiliary material mixed powder according to the weight ratio of 24%; the welding core and the mixed powder are made into welding rods with conventional welding rod production equipment and technology, and dried. Component situation is as follows in this embodiment:

[0019] 1) The welding core is wire rod for H08GX welding rod, and its chemical composition and weight percentage are as follows: (%)

[0020] C

S

mn

Si

P

Fe

0.054

0.003

0.45

0.027

0.006

margin

[0021]...

Embodiment 2

[0033] The manufacturing process and detection method of welding rod are identical with embodiment 1, and composition situation is as follows in this embodiment:

[0034] 1) The welding core is wire rod for H08GX welding rod, and its chemical composition and weight percentage are as follows: (%)

[0035] C

S

mn

Si

P

Fe

0.056

0.004

0.44

0.025

0.005

margin

[0036] 2) The electrode coating includes the following auxiliary materials and their weight percentages are as follows: (%)

[0037] Dali

stone

Fluorite

Jinhong

stone

silicon micro

pink

Ferromanganese

Ferrosilicon

ferro-titanium

nickel powder

Ferroboron

Ferromolybdenum

iron powder

33

17

7

5

5

3

8

10

1

0.5

10.5

[0038] , w...

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PUM

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Abstract

The invention relates to an electric welding rod for welding large scale low temperature spherical tank steel, consisting of a core welding-wire, an electrode covering and adhesive. The electric welding rod is manufactured according to the conventional manufacturing technique of the electric welding rod; the strength and the toughness of the electric welding rod can be enhanced by strictly controlling the lower percentage composition of S and P in auxiliary materials of the core welding-wire and the electrode covering. The invention has the advantages that the ultralow hydrogen sodium type electric welding rod has high strength and toughness, good welding technological properties, easy arc initiation, soft voltaic arc, little splatter, convenient slag detachability, delicate shaped weld mark, beautiful appearance and all-position welding; deposited metal is well purified and thinned, and has excellent low-temperature impact ductility and cracking resistance, low content of diffusible hydrogen as well as good performances of hot crack and cold crack resistance as well as reheating crack resistance; the welded deposited metal adapts to wide range of heat treatment parameter and has good actual construction adaptability, thus being applicable to welding a spherical tank, especially large scale spherical tanks made of propylene, ethylene and LPG.

Description

Technical field: [0001] The invention relates to metal welding materials, in particular to an electric welding electrode used for welding large-scale low-temperature spherical tank steel. Background technique: [0002] With the rapid development of my country's petrochemical industry, there is a great demand for various types of large cryogenic spherical tanks for storing liquefied petroleum gas, natural gas, ethylene, and propylene. As the volume of the spherical tank increases, it is required to increase the lower limit of the tensile strength level of the steel plate to reduce the thickness of the spherical shell plate used. In the manufacture of large cryogenic spherical tanks, in addition to the quality requirements for steel plate materials, there are also strict requirements for the performance of supporting welding materials. At present, my country has adopted domestically imported 610MPa low-welding crack-sensitivity high-strength steel plates to manufacture large-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/22
Inventor 侯永泰屈朝霞侯来昌唐艳丽
Owner TIANJIN GOLDEN BRIDGE WELDING MATERIALS GRP
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