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Low-temperature high-speed solid-powder chromium-impregnation method under action of direct current field

A solid powder, DC electric field technology, applied in solid diffusion coating, metal material coating process, coating and other directions, can solve the problems of low utilization rate of penetration agent, complicated process operation, reduced holding time, etc., and achieve simple operation. The effect of easy operation, speeding up infiltration rate and improving utilization rate

Inactive Publication Date: 2010-02-03
JIANGSU POLYTECHNIC UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above two methods can reduce the powder chromizing temperature and reduce the holding time, but the process operation is relatively complicated, and some parts are not suitable for long-term mechanical vibration during the process
[0007] Since the generation of active chromium atoms in the current solid powder chromizing is due to the thermal decomposition of the infiltrating agent under the action of high temperature, its concentration is directly related to the chromizing temperature, the content of chromium donor and activator in the infiltrating agent, etc. Diffusion on the surface of parts also mainly depends on the effect of temperature, and the probability of diffusion movement to all places is the same, so a considerable amount of active chromium atoms infiltrate into the inner wall of the infiltration box and the non-working surface of parts during chromizing, causing a lot of waste , so there are disadvantages such as high processing temperature, long processing time, low utilization rate of penetrating agent, high cost, etc.

Method used

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  • Low-temperature high-speed solid-powder chromium-impregnation method under action of direct current field
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  • Low-temperature high-speed solid-powder chromium-impregnation method under action of direct current field

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Experimental program
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Effect test

Embodiment 1

[0020] Infiltrated material: 45 steel; composition of chromizing agent: chromium donor (ferrochrome, content 60%), activator (ammonium chloride, content 1%), filler (quartz sand, content 39%).

[0021] Place a rectangular plate-shaped electrode in the solid powder chromizing agent composed of the above substances, use this electrode as the positive electrode, and use the part as the negative electrode. The two electrodes are respectively connected to the positive and negative poles of a DC power supply whose voltage is continuously adjustable within the range of 5-100V. The plate electrode and the parts to be chromized are sealed in the infiltration box together with the powder chromizing agent. Then place the infiltrating box in a box-type resistance furnace to heat, the chromizing temperature is 700°C, and the chromizing time is 4 hours. When the furnace temperature reaches the set value, a voltage of 10V is applied between the two electrodes. Test results: 45 steel obtains ...

Embodiment 2

[0023] Infiltrated material: 20 steel; composition of chromizing agent: chromium donor (ferrochrome, content 60%), activator (ammonium chloride, content 1%), filler (chromium oxide, content 39%).

[0024] Place a trapezoidal plate-shaped electrode in the solid powder chromizing agent composed of the above substances, use this electrode as the positive electrode, and use the part as the negative electrode. The two electrodes are parallel to each other. The distance between the plate-shaped positive electrode and the part to be chromized is 60mm. The two electrodes are respectively connected to the positive and negative poles of a DC power supply whose voltage is continuously adjustable within the range of 5-100V. The plate electrodes and parts are sealed in the seepage box together with the powder infiltration agent, and then the infiltration box is placed in the box. Heating in a type resistance furnace, the chromizing temperature is 750°C, and the chromizing time is 4 hours. W...

Embodiment 3

[0026] Infiltrated material: 20 steel, 45 steel, composition of chromizing agent: chromium donor (ferrochrome, content 60%), activator (ammonium chloride, content 1%), filler (quartz sand, content 39%).

[0027] Place a circular plate-shaped electrode in the solid powder chromizing agent composed of the above substances, use the electrode as the positive electrode, and use the part as the negative electrode. The two poles are parallel to each other. The distance between the plate-shaped positive electrode and the infiltrated sample is 90mm. Connected to the positive and negative poles of a dedicated DC power supply whose voltage is continuously adjustable within the range of 5-100V, the plate electrodes and parts are sealed in the seepage box together with the powder infiltration agent, and then the infiltration box is placed in a box-type resistance furnace Medium heating, the chromizing temperature is 850°C, and the chromizing time is 4 hours. When the furnace temperature rea...

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Abstract

The invention discloses a low-temperature high-speed solid-powder chromium-impregnation method under the action of a direct current field, which relates to the technical field of chemical heat treatment of metal surfaces. The method comprises the following steps: putting a platelike electrode in a solid-powder chromium-impregnation agent; using the platelike electrode as the positive electrode anda chromium-impregnation part as the negative electrode, and connecting the two electrodes in parallel to the positive electrode and the negative electrode of a direct current power supply of which the voltage can be continuously adjusted within the range of 5-100V; sealing the platelike electrode, the chromium-impregnation part and the chromium-impregnation agent in an impregnation tank; heatingthe impregnation tank at 600-900 DEG C; and when the furnace temperature reaches the set value, applying a voltage of 5-100V between the two electrodes to carry out the chromium-impregnation on the chromium-impregnation part. The method uses the impregnation agent which is same as that of the prior traditional solid-powder chromium-impregnation and can obtain the same chromium-impregnation thickness as common chromium-impregnation by using low-temperature heating and short-time heat preservation. When the same heating temperature and heat preservation time as common chromium-impregnation are used, the thickness of the chromium-impregnation layer can be increased by 3-8 times so as to save the energy and reduce the production cost.

Description

technical field [0001] The invention relates to the technical field of metal surface chemical heat treatment, in particular to a low-temperature rapid solid powder chromizing process under the action of a direct current electric field, which can significantly improve the oxidation resistance, corrosion resistance and wear resistance of metal parts under strong wear conditions and in corrosive media after chromizing performance loss. Background technique [0002] The chromizing process is at high temperature, through the surface absorption of active chromium and the mutual diffusion of chromium, iron and carbon, to form a solid alloy layer of iron, chromium and carbon on the surface of the workpiece. This carbon-chromium compound layer has good wear resistance, high-temperature oxidation resistance, and thermal fatigue resistance, and has a high resistance in the atmosphere, tap water, steam and oil, hydrogen sulfide, nitric acid, sulfuric acid, alkali, and sodium chloride aq...

Claims

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Application Information

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IPC IPC(8): C23C10/28
Inventor 胡静谢飞周正华潘献波
Owner JIANGSU POLYTECHNIC UNIVERSITY
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