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Continuous surface vacuum coater of metal sheet strip

A metal thin plate and vacuum coating technology, which is applied in vacuum evaporation coating, metal material coating process, sputtering coating, etc., can solve the problems of difficulty in ensuring consistency of coating parameters, pollution, coating thickness, etc., and achieve rich man-machine The effect of good interface and film quality and high coating efficiency

Active Publication Date: 2012-05-30
兰州大成科技股份有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the continuous treatment of the surface of metal sheet strips in China adopts the form of thermal coating. This method has the following disadvantages: (1) The melting point temperature of the coating material is low, and materials with high melting point cannot be coated; (2) The coating is thick, And it can only be coated on both sides at the same time; (3) only a single material can be coated; (4) the color, uniformity and adhesion of the coating are poor
In order to make up for the shortcomings of the thermal coating process, intermittent vacuum electron beam evaporation, vacuum magnetron sputtering, vacuum multi-arc ion coating equipment, etc. have been developed in China before, but these equipment have the following disadvantages: The time taken by the strip is relatively long, and the vacuum chamber door must be opened to load and unload the strip every time a coil is plated. The production efficiency is low and it is not suitable for industrial continuous production; (2) It is difficult to ensure consistent coating parameters in each cycle, and the product quality consistency is poor; (3 ) The magnetron target or multi-arc source has a certain degree of oxidation and pollution after exposure to the atmosphere, which affects the quality of the film
The price of importing such equipment is very expensive, and with the development of my country's national economy, the demand for vacuum coating products on steel strips has increased greatly. Therefore, it is urgent to develop such equipment

Method used

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  • Continuous surface vacuum coater of metal sheet strip
  • Continuous surface vacuum coater of metal sheet strip
  • Continuous surface vacuum coater of metal sheet strip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] See figure 1 , a metal sheet strip continuous surface vacuum coating device, including an uncoiling unit 10, the vacuum coating chamber set includes 1 A low vacuum chamber 20a, 1 ion treatment chamber 30, 1 B low vacuum chamber 40, 1 high Vacuum chamber 50, 1 coating chamber 60, 1 A low vacuum chamber 20b, there is a flange sealing connection between the chambers, and there is a window 2 through which the metal sheet belt 1 passes, and the vacuum coating chamber is connected with the vacuum unit 90; A winding unit 80 and a continuous coating control system 100 are also provided outside the vacuum coating chamber.

[0033] See figure 2 , the uncoiling unit 10 includes a winding roller 10-1, an uncoiling roller 10-2, and a cutting head 10-3 and a welding 10-4 are arranged in front of the winding roller 10-1 and the uncoiling roller 10-2; Between the 1#S roller 10-5 and the 2#S roller 10-7, there is an inlet metal sheet belt 1 tensioner system 10-6; after the 2#S roller...

Embodiment 2

[0048] Embodiment 2: A device for continuously vacuum coating the surface of a thin metal strip, the coating chamber 60 includes a chamber body 60-1, three of which are provided, and four of the high vacuum chambers 50 are provided for high vacuum One chamber is provided on both sides of each coating chamber. All the other are identical with embodiment 1.

Embodiment 3

[0049] Embodiment 3: see Figure 12 , a metal sheet strip continuous surface vacuum coating device, the coating chamber 60 includes a chamber body 60-1, four are provided, and the high vacuum chamber 50 is provided with five, and each high vacuum chamber is provided with There is one on each side of each coating chamber. All the other are identical with embodiment 1.

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Abstract

The invention relates to a continuous surface vacuum coater of a metal sheet strip, belonging to the field of surface physical vapor deposition of metal sheet strips under the vacuum condition. The continuous surface vacuum coater comprises a decoiling machine set (10) and is mainly characterized in that vacuum coating chambers comprise 1-5 A low-vacuum chambers (20a), 1-3 ionic processing chamber (30), 1-5 B low-vacuum chamber (40), 2-9 high-vacuum chamber (50), 1-8 coating chambers (60) and 1-5 A low-vacuum chambers (20b); the chambers are closely connected by flanges and provided with windows (2) on which a metal sheet strip (1) passes through; all vacuum chambers are connected with a vacuum machine set (90); and a coiling machine set (80) and a continuous-coating control system (100) are also arranged outside the vacuum coating chambers. The device has the advantages that: multilayer films and reaction films can be coated on the metal sheet strip, the thickness of the film layer can be controlled independently, the film layer is even and compact, the adhesion force is strong, the process repeatability is good, the production efficiency is high, and the industrial production isapplicable.

Description

technical field [0001] The invention relates to the field of physical vapor deposition on the surface of metal thin strips under vacuum conditions. Background technique [0002] At present, the continuous treatment of the surface of metal sheet strips in China adopts the form of thermal coating. This method has the following disadvantages: (1) The melting point temperature of the coating material is low, and materials with high melting point cannot be coated; (2) The coating is thick, And it can only be coated on both sides at the same time; (3) only a single material can be coated; (4) the color, uniformity and adhesion of the coating are poor. The steel strip produced can only be used in the low-end market. In order to make up for the shortcomings of the thermal coating process, intermittent vacuum electron beam evaporation, vacuum magnetron sputtering, vacuum multi-arc ion coating equipment, etc. have been developed in China before, but these equipment have the following...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/56
Inventor 范多望范多进孔令刚令晓明
Owner 兰州大成科技股份有限公司
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