Process for smelting and lower-pressure casting of aluminum alloy wheel hub

A low-pressure casting, aluminum alloy melt technology, applied in the field of aluminum alloy wheel smelting and low-pressure casting process, can solve the structure and performance fluctuations of aluminum products, differences in structure and refinement effect, difficult to control the production quality of aluminum products, etc. problems, to achieve the effect of reducing viscosity, improving purity, and reducing the tendency of paste-like solidification

Inactive Publication Date: 2010-06-30
ZHEJIANG ZENT AUTO WHEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the phase composition, morphology and distribution of the Al-Ti-B refiner are extremely sensitive to factors such as the structure, solidification and solid-state treatment of the aluminum alloy melt, resulting in large differences in the microstructure and refinement effect, that is, in completely the same Under the conditions of alloy composition and casting process, due to the difference in the structure of the micro-auxiliary materials used, the structure and performance of aluminum products fluctuate unpredictably, and it is difficult to control the production quality of aluminum products.

Method used

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Embodiment Construction

[0025] According to the smelting and low-pressure casting process of the aluminum alloy wheel hub provided by the present invention, it comprises the following steps:

[0026] ① Put the aluminum alloy molten material into the melting furnace and melt it into a liquid. When the temperature in the melting furnace reaches 740-760 °C, the refining agent is blown into the furnace body through nitrogen for refining, and the non-metallic inclusions and gases in the aluminum alloy melt are removed. Do the first purification. In this step, the frequency of refining is 2 hours / time, and 1-2 kg of refining agent is added each time.

[0027] ② Transfer the aluminum alloy melt into the tundish through the liquid outlet of the melting furnace, and the liquid outlet is provided with a filter screen made of foamed ceramic material, which can filter and remove the slag from the molten aluminum alloy, so as to carry out the first step. Secondary purification; adding Al-Sr master alloy, mixed r...

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Abstract

The invention discloses a process for the smelting and low-pressure casting of an aluminum alloy wheel hub, which comprises: 1, putting an aluminum alloy smelting material into a smelting furnace for smelting, and when the temperature in the smelting furnace reaches 740 to 760 DEG C, introducing nitrogen into the smelting furnace to blow a refining agent into the body of the furnace for refining;2, transferring the molten aluminum alloy to a tundish from the liquid outlet of the smelting furnace, adding an Al-Sr intermediate alloy, mischmetal (Re) and an Al-Zr intermediate alloy into the tundish to perform modification and refinement treatment under a condition of a temperature of 710 to 730 DEG C, and blowing nitrogen to the tundish to perform secondary degassing of the molten aluminum alloy; 3, transferring the molten aluminum alloy in the tundish to a casting holding furnace, adding a slag decomposing agent into the holding furnace to remove slag and blowing nitrogen into the holding furnace to perform tertiary degassing; and 4, pressing the molten aluminum alloy into a mold by a method of prepressing, pressure stabilizing, pressurizing and pressure keeping to perform casting.The process can effectively discharge slag and degas, has excellent modification and refinement effects and contributes to improvement in product quality.

Description

Technical field: [0001] The invention relates to a melting and low-pressure casting process of an aluminum alloy wheel hub. Background technique: [0002] Aluminum alloys are subject to non-metallic inclusions (AL 2 O 3 etc.) and one of the metals with the most serious hydrogen pollution, so the purification treatment of aluminum alloy melt is an important method to improve the performance of the alloy, and it is also the key to improve the purity of the aluminum alloy melt. Since the inclusions and hydrogen in the molten aluminum are accompanied by and interact with each other, the two processes of hydrogen removal and impurity removal are related and different. Various purification methods have a main role, but they also have another role. Therefore, only one process is used in the actual production process, and it is very difficult to effectively remove impurities and degas at the same time. [0003] In addition, for high-performance aluminum alloy automobile wheels, i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D18/04B22D1/00B22D18/08C22B21/06C22C1/03
Inventor 郑东海
Owner ZHEJIANG ZENT AUTO WHEEL
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