Modified phenolic resin for bamboo structure material and preparation method thereof

A phenolic resin, bamboo structure technology, used in aldehyde/ketone condensation polymer adhesives, adhesive types, adhesives, etc., can solve the problems of high dip stripping rate, low bonding strength, poor weather resistance, etc., and achieve free formaldehyde Low content, improved gluing performance and significant economic benefits

Active Publication Date: 2010-10-20
INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the case of bamboo wood-based panels used indoors and low weather resistance requirements, these adhesives can still meet the quality requirements, but the quality of bamboo structural materials has been difficult to guarantee on a long-term scale. The main problems are: low bonding strength, High dipping peeling rate, poor weather resistance, short product life cycle
In the methods of these two patent applications, the liquefaction of bamboo wood powder and bean dregs needs to use concentrated a

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0037] 2) Preparation of phenolic resin polymer:

[0038] a) Add all the prepared phenolic storage solutions in the reaction kettle. When the molar ratio of the formaldehyde solution to the phenolic storage solution is greater than 1.2, add 60% to 40% of the formaldehyde solution for the first time (it is better to give a range! ), add a part of alkaline aqueous solution, adjust the pH value to 9-11 with alkali, raise the temperature to 30-70°C, react for 30-90 minutes, and then add 40% formaldehyde aqueous solution for the second time under the premise of not exceeding the range of the addition ratio to 60%, react for 30-45 minutes, uniformly heat up to 70-98°C, keep warm for 20-90 minutes, add the full amount of modifier resorcinol, and then add the remaining amount of alkaline aqueous solution to adjust the pH value of the reaction solution Adjust to 10-14, react for 15-60 minutes, until the viscosity of the test glue is 15-700mPa.s qualified.

[0039]The lye should be add...

Embodiment 1

[0048] The molar ratio of phenol to formaldehyde is 1:1.1. The percentage content of resorcinol is 0.5%.

[0049] Add 490g of phenolic storage solution [phenol: formaldehyde=5:1 (mass ratio)] in the reactor, add formaldehyde aqueous solution (percentage composition 37%) 306g, add NaOH (40%) aqueous solution 125g, be warming up to 60 ℃, react For 120 minutes, evenly heat up to 90°C, heat preservation reaction for 60 minutes, add resorcinol 5g, then add NaOH (40%) aqueous solution 75g, react for 30 minutes, cool down to below 40°C when reaching the end and discharge.

Embodiment 2

[0051] The molar ratio of phenol to formaldehyde is 1:1.2. The percentage content of resorcinol is 1%.

[0052] Add 578g of phenolic storage solution [phenol: formaldehyde=3:1 (mass ratio)] in the reactor, add formaldehyde aqueous solution (percentage composition 37%) 312.5g, add NaOH (40%) aqueous solution 55g, be warming up to 60 ℃, React for 90 minutes, evenly heat up to 90°C, keep warm for 60 minutes, add 9g of resorcinol, then add 11g of NaOH (40%) aqueous solution, react for 30 minutes, and cool down to below 40°C when the end point is reached.

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PUM

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Abstract

The invention discloses modified phenolic resin for a bamboo structure material, which comprises 35 to 85 percent of phenolic aldehyde stock solution, 0 to 40 percent of aqueous solution of formaldehyde, 7 to 20 percent of alkali aqueous solution and 0.5 to 5 percent of resorcinol. The phenolic aldehyde stock solution is mixed solution prepared from 2 to 85 weight percent of phenol and 15 to 98 weight percent of formaldehyde. A preparation method for the modified phenolic resin comprises the following steps of: adding the phenolic aldehyde stock solution into a reaction kettle, adding the aqueous solution of formaldehyde into the reactor for the first time, adding partial alkali aqueous solution into the reactor, heating the solution to between 30 and 70 DEG C, and reacting the solution for 30 to 90 minutes; adding the aqueous solution of formaldehyde into the reactor for the second time within an additional proportion range, uniformly heating the solution to between 70 and 98 DEG C, and reacting the solution for 20 to 90 minutes with heat preservation; adding the alkali aqueous solution into the reactor within an additional proportion range, and reacting the solution; adding a resorcinol modifying agent into the reactor till the viscosity of the tested glue solution is 15 to 700mPa.s; and cooling the reaction product to below 40 DEG C, and discharging the product. The gluing performance of the resin on the bamboo material is remarkably improved by adding the resorcinol modifying agent to modify the phenolic resin, and the adhesive has low free formaldehyde content and has the characteristics of energy conservation and environmental protection.

Description

technical field [0001] The invention belongs to the technical field of wood-based composite material adhesives, and in particular relates to a modified phenolic resin for bamboo structural materials and a preparation method thereof. Background technique [0002] At present, the structure and processing technology of bamboo-based panels are quite different from those of wood-based panels. The adhesives used in bamboo-based panel factories almost all follow the formula and production process of wood-based panels, and few scholars and manufacturers have conducted in-depth research. In the case of indoor bamboo wood-based panels and low weather resistance requirements, these adhesives can still meet the quality requirements, but the quality of bamboo structural materials has been difficult to guarantee on a long-term scale. The main problems are: low bonding strength, The dipping peeling rate is high, the weather resistance is poor, and the product life cycle is short. The bond...

Claims

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Application Information

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IPC IPC(8): C08G8/24C08G8/22C08G8/10C09J161/14
Inventor 任一萍王正
Owner INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY
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