Method for manufacturing inflaming-retarding antifouling non-woven decorative material

A technology of decorative materials and manufacturing methods, applied in the processing of textile materials, textile and papermaking, liquid/gas/steam textile material processing, etc. Strong and other problems, to achieve the effect of soft feel, gorgeous color, low product cost

Active Publication Date: 2012-02-29
福建鑫华股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional flame-retardant non-woven decorative materials are mostly made of flame-retardant fibers, which have poor flame-retardant performance, poor anti-fouling performance, and poor moisture-proof and mildew-proof effects.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A method for manufacturing a flame-retardant and antifouling non-woven decorative material disclosed by the present invention, the specific steps are as follows:

[0021] ①Opening and mixing carding process:

[0022] Use 2.0D*38mm waste spun polyester fiber as raw material, fully mix the raw material evenly, and then send the raw material to the carding machine through the cotton feeding system to form a fiber web.

[0023] ② Laying process:

[0024] The fiber web is repeatedly cross-laminated to achieve the required grammage.

[0025] ③Acupuncture or sewing process:

[0026] The laid fiber web is stitched and reinforced into a non-woven base material by a stitch-bonding machine, and the stitch-bonding thread is a conventional yarn, and 14 needles are used for reinforcement, and the stitch pitch is 2mm. Alternatively, the laid fiber web is needled and consolidated into a nonwoven substrate by a needle punching machine.

[0027] ④ Finishing process:

[0028] The bas...

Embodiment 2

[0044] ①Opening and mixing carding process:

[0045] Use 6.0D*75mm waste spun polyester fiber as raw material, fully mix the raw material evenly, and then send the raw material to the carding machine through the cotton feeding system to form a fiber web.

[0046] ② Laying process:

[0047] The fiber web is repeatedly cross-laminated to achieve the required grammage.

[0048] ③Acupuncture or sewing process:

[0049] The laid fiber web is stitched and reinforced into a non-woven base material by a stitch-bonding machine, and the stitch-bonding thread is a conventional yarn, and 14 needles are used for reinforcement, and the stitch pitch is 2mm. Alternatively, the laid fiber web is needled and consolidated into a nonwoven substrate by a needle punching machine.

[0050] ④ Finishing process:

[0051] The base material is impregnated with the finishing solution, pre-baked, three-dipped and three-rolled, and then dried and baked for finalizing and finishing. in:

[0052] A di...

Embodiment 3

[0067] ①Opening and mixing carding process:

[0068] Using 4.0D*51mm waste spun polyester fiber as raw material, fully mix the raw material evenly, and then send the raw material to the carding machine through the cotton feeding system to form a fiber web.

[0069] ② Laying process:

[0070] The fiber web is repeatedly cross-laminated to achieve the required grammage.

[0071] ③Acupuncture or sewing process:

[0072] The laid fiber web is stitched and reinforced into a non-woven base material by a stitch-bonding machine, and the stitch-bonding thread is a conventional yarn, and 14 needles are used for reinforcement, and the stitch pitch is 2mm. Alternatively, the laid fiber web is needled and consolidated into a nonwoven substrate by a needle punching machine.

[0073] ④ Finishing process:

[0074] The base material is impregnated with the finishing solution, pre-baked, three-dipped and three-rolled, and then dried and baked for finalizing and finishing. in:

[0075] A ...

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Abstract

The invention discloses an inflaming-retarding antifouling non-woven decorative material and a manufacturing method thereof. The inflaming-retarding antifouling non-woven decorative material is manufactured by using a waste material namely spun polyester fiber as a raw material, reinforcing the raw material into a non-woven base material through opening, mixing, carding, lapping, stitch knitting or prickling, and performing after finishing and dyeing processing on the base material. The after finishing process adopts a three-soaking and three-rolling mode, and finishing liquor is prepared from the following raw materials in proportion: (1) first soaking finishing liquor, which comprises 1 to 3 percent of alkylphenol ethoxylates and the balance of water; (2) second soaking finishing liquor, which comprises 2 to 10 percent of modified butadiene-acrylonitrile emulsion, 5 to 10 percent of FR-32 flame retardant (phosphates), 10 to 20 percent of nano-silver antimicrobial agent, 0.01 to 0.1 percent of non-azo heavy metal-free organic and inorganic pigments, and the balance of water; and (3) third soaking finishing liquor, which comprises 5 percent of 175 drying agent (perfluoro-acrylate copolymer) and the balance of water. The method has the following advantages that: the material has high inflaming-retarding and antifouling performance, good damp-proof and mould proofing effects andsoft handfeel, and simultaneously the method can endow the material with magnificent colors or patterns with different styles; besides, the production process flow is short, the operation is simple, the efficiency is high, and the product cost is low.

Description

technical field [0001] The invention relates to a method for manufacturing a nonwoven material, in particular to a method for manufacturing a flame-retardant and antifouling decorative material. Background technique [0002] The number and death rate of fires caused by textiles are higher than those caused by other causes, and the number of fires caused by textiles is also increasing in countries all over the world. In recent years, there have been 30,000 to 40,000 fires every year in China. The combustion characteristics of non-woven decorative materials (such as curtains, door curtains, screens, tablecloths, mattresses, wall coverings, sofa covers, etc.) are one of the important characteristic indicators that people pay attention to. [0003] Domestic flame-retardant textiles are mainly divided into two categories: one is the additive type, that is, the flame retardant is mixed with the spinning stock solution or the flame retardant is added to the polymer, and then the f...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M15/53D06B3/18D06C7/02D06M11/83D06M15/277D06M101/32D06M15/693D06M11/71
Inventor 曾鹏程郭秉臣瞿北斗蔡剑
Owner 福建鑫华股份有限公司
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