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Method for preparing artificial quartz stones by using kaolin desliming tailings

A technology of artificial quartz stone and kaolin, which is applied in the field of building decoration materials, can solve the problems of restricting the large-scale production of artificial quartz stone, the low yield rate of pressed products, and the negative strength of finished materials, so as to overcome the deterioration of finished product quality, reduce the Small deformation, the effect of improving yield

Inactive Publication Date: 2011-02-02
XIAMEN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The amount of resin disclosed in the inventive process is not enough, and a large amount of very fine quartz powder needs to be used, which will increase the cost
In these technologies, due to the use of large-sized quartz stone particles and extremely fine quartz powder in the raw materials, on the one hand, the amount of resin used will increase, which will reduce the strength of the finished material; on the other hand, due to the need to use extremely fine quartz powder , which will increase the manufacturing cost of the finished product; and the large difference between the two types of particle sizes in the raw materials will cause segregation during the manufacturing process, which will have a more negative impact on the strength of the finished material; The consumption is high, and the finished product rate of pressed molding products is not high, which limits the large-scale production of artificial quartz stones.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The total amount of embodiment formula is 100kg. The following raw materials are calculated according to mass percentage (the same below), the used Longyan kaolin tailings with a particle size of 10-120 mesh: 60%, natural river sand larger than 120-1500 mesh: 20%, 1500-2000 mesh silica powder: 10%, Unsaturated resin: 9%, coupling agent: 0.1%, accelerator: 0.5%, curing agent: 0.2%, colorant: 0.2%. Stir the unsaturated resin and color paste evenly, add kaolin deslagging tailings, natural river sand and silica powder into the unsaturated resin in the order of particle size from small to large Accelerator, coupling agent and curing agent, and stir rapidly at the same time, and then inject the above mixture into the formed mold for cloth, and the cloth is uniform. Send the mold into the vacuum box for vacuuming, and keep it for about 10 minutes under the condition of a vacuum degree of 10 Pa for vacuum compression molding and solidification. The mold is cured and heated to...

Embodiment 2

[0022] Technological process is with embodiment 1. Longyan kaolin tailing sand particle size 10-120 mesh: 50%, natural river sand 120-1500 mesh: 30%, silica powder above 1000-2000 mesh: 10%, unsaturated resin: 8%, coupling agent: 0.5%, accelerator: 0.6%, curing agent: 0.6%, colorant: 0.3%. The vacuum degree is kept at 10 Pa for 8 minutes, and the curing process temperature is at 100°C. Cooling and demoulding to remove the mold, grinding and polishing, and finally cutting into artificial quartz stone specification slabs. After testing, the compressive strength is 222.4MPa, the flexural strength is 41.7MPa, the water absorption rate is 0.028%, and the density is 2.31g / cm 2 , the coefficient of thermal expansion is 2.74×10 -5 ℃ -1 .

Embodiment 3

[0024]Technological process is with embodiment 1. Tailings of Longyan kaolin with a particle size of 10-120 mesh: 55%, natural river sand of 120-1500 mesh: 20%, silica powder above 1000-2000 mesh: 12%, unsaturated resin: 11%, coupling agent: 0.3%, accelerator: 0.5%, curing agent: 1%, colorant: 0.2%. The vacuum degree is kept at 100 Pa for 15 minutes, and the curing process temperature is at 60°C. Cooling and demoulding to remove the mold, grinding and polishing, and finally cutting into artificial quartz stone specification slabs. After testing, the compressive strength is 219.9MPa, the flexural strength is 40.9MPa, the water absorption rate is 0.025%, and the density is 2.30g / cm 2 , the coefficient of thermal expansion is 2.75×10 -5 ℃ -1 .

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Abstract

The invention discloses a method for preparing artificial quartz stones by using kaolin desliming tailings, which relates to building decoration materials and comprises the following steps of: stirring unsaturated resin and colorants, adding the kaolin desliming tailings, natural river sand and silicon dioxide powder, performing stirring, adding an accelerator, a coupling agent and a curing agent, performing stirring and injecting the mixture into a mould; feeding the mould into a vacuum box for vacuumizing, pressing and forming the mixture and performing curing and heating; and performing cooling de-molding to remove the mould, performing polishing and finally cutting the molded mixture into standard artificial quartz stone slabs, wherein artificial quartz stones are made from the following raw materials in percentage by mass: 12 to 65 percent of natural river sand of 10 to 120 meshes, 15 to 35 percent of natural river sand of larger than 120 to 1,500 meshes, 5 to 15 percent of silicon dioxide powder, 0.1 to 19 percent of unsaturated resin, 0.1 to 5 percent of accelerator, 0.1 to 3 percent of coupling agent, 0.1 to 5 percent of curing agent and 0 to 5 percent of colorant. The method reduces initial investment, and is convenient to operate, easy to implement, simple and reasonable; and the products have the natural veins, stripes and rich colors of marbles, also have the hardness of the quartz stones and are suitable for industrialization.

Description

technical field [0001] The invention relates to a building decoration material, in particular to a method for preparing artificial quartz stone by using kaolin clay desilting tailings. Background technique [0002] Artificial quartz stone, also known as quartz granite, is a kind of raw material that uses siliceous stone grains and stone powder, and uses less adhesives and pigments. After aggregate → stirring → mixing → cloth → vacuum → vibration → compression, etc. The process completes its thin plate forming, and then it becomes a decorative material for buildings and countertops through heat curing→thickness setting→reverse thickness setting→grinding→slitting and other processing processes. It has strong acid resistance, corrosion resistance, wear resistance, and It has the advantages of high temperature, impact resistance, compression resistance, bending resistance, penetration resistance, easy cleaning and convenient construction. The color of its pattern and pattern can...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B3/00
Inventor 罗学涛沈晓杰李锦堂龚惟扬
Owner XIAMEN UNIV
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