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Environment-friendly bricks prepared from waste energy-saving lamp residue and manufacturing method thereof

A manufacturing method and technology for energy-saving lamps, which are applied in building construction, solid waste management, sustainable waste treatment, etc., can solve problems such as water source pollution, air pollution, and environmental pollution, and achieve the effect of avoiding secondary pollution.

Inactive Publication Date: 2012-07-04
GUANGZHOU LINGFENG BUILDING MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the large-scale production of energy-saving lamps, a large number of discarded energy-saving lamps and waste lamps damaged after use will inevitably be produced, and each energy-saving lamp contains an average of 0.25 mg to 0.5 mg of mercury. At present, my country The treatment methods for waste energy-saving lamp tubes are mixed with other garbage and sent to landfill for landfill treatment. If the mercury content of a waste energy-saving lamp tube is immersed in the ground, it will cause 180 tons of water pollution.
Among the 150 to 200 million energy-saving lamps to be promoted nationwide in a year, a large amount of mercury-containing waste from waste energy-saving lamps will flow out and immerse into the ground, which will form a pollution potential of 3 to 4 billion tons of water sources, which will be released from landfills. Part of the mercury will also enter the atmosphere in the form of methylmercury vapor. This pollutant is more likely to enter the respiratory tract and food chain, and will also cause a wider range of air pollution; The light gray fine particle suspension sedimentation waste produced in the process of manufacturing polyvinyl chloride and vinyl acetate will also cause environmental pollution and waste of resources

Method used

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  • Environment-friendly bricks prepared from waste energy-saving lamp residue and manufacturing method thereof
  • Environment-friendly bricks prepared from waste energy-saving lamp residue and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The waste slag of waste energy-saving lamps is sorted, crushed, and magnetically separated to remove waste metals and then made into a powder with a particle size of less than 3mm;

[0038] The calcium carbide waste residue is the light gray fine particle suspension sedimentation waste discharged during the production of polyvinyl chloride and vinyl acetate using limestone as raw material in the production of polyvinyl chloride, and the waste metal is removed through dehydration, sorting, crushing and magnetic separation Afterwards, it is made into a powder whose particle size is less than 3 mm.

[0039] Get the above-mentioned waste energy-saving lamp waste slag powder 35kg, calcium carbide waste slag powder 40kg, fly ash 20kg, Portland cement 25kg, particle diameter is 12kg of calcium oxide of 0.2mm, calcium sulfate 8kg, sodium carbonate 0.8kg, polycarboxylate Salt high-efficiency superplasticizer 0.8kg, sodium sulfate 0.3kg, calcium formate 1.0kg, Li polymer heavy meta...

Embodiment 2

[0041] Get the discarded energy-saving lamp waste slag powder 40kg of embodiment 1, fly ash 25kg, calcium carbide waste slag powder 30kg, Portland cement 18kg, particle diameter be the calcium oxide 14kg of 0.2mm, calcium sulfate 6kg, sodium carbonate 1.2kg, poly Carboxylate high-efficiency water reducer 0.6kg, sodium sulfate 0.5kg, calcium formate 0.7kg, Li polymer heavy metal collector 0.5kg and water 18kg, mix the above raw materials with a twin-shaft mixer to make them moist, and then use mechanical vibration to extrude Press molding, under the pressure of 28Mpa, waste energy-saving lamps, waste residues and environmental protection bricks are made, and then the formed environmental protection bricks are transported to the autoclave for steam curing by a rail flat car via steel rails. The temperature is kept constant for 7 hours, and then the temperature is naturally cooled for 1.5 hours to make waste energy-saving lamp waste residue environmental protection brick products....

Embodiment 3

[0043] Get embodiment 1 discarded energy-saving lamp waste residue powder 50kg, calcium carbide waste residue powder 25kg, fly ash 35kg, Portland cement 16kg, particle diameter is the calcium oxide 15kg of 0.2mm, calcium sulfate 4kg, sodium carbonate 2kg, polycarboxylate Salt high-efficiency water reducer 0.5kg, sodium sulfate 0.8kg, calcium formate 0.5kg, Li polymer heavy metal collector 0.8kg and water 14kg, the above raw materials were mixed and stirred until wet, then extruded by mechanical vibration, at 30Mpa Lightweight hollow blocks made from waste energy-saving lamps and slag under pressure, and then the formed hollow blocks are sent from the rails to the autoclave for steam curing. First, the temperature is raised for 3 hours, and then the temperature is kept at 95-100 degrees for 6 hours. , and then cool down naturally for 2 hours to make lightweight hollow block products. After testing, the average compressive strength is: 8.0Mpa, the minimum value of a single block...

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Abstract

The invention relates to environment-friendly bricks prepared from waste energy-saving lamp residue and a manufacturing method thereof. The manufacturing method is characterized by comprising the following steps of: mixing raw materials of waste energy-saving lamp residue, waste carbide residue, flyash, portland cement, calcium oxide, calcium sulfate, sodium carbonate, a polycarboxylate high range water reducer, sodium sulfate, calcium formate, a Li high polymer heavy metal trapping agent, water and the like, stirring into a humid state by adopting a double shaft mixer, and extruding and molding through mechanical vibration under the pressure of 25-30MPa to manufacture environment-friendly green bricks prepared from the waste energy-saving lamp residue; and performing steam curing on the molded environment-friendly green bricks by using a still kettle, raising the temperature for heating for 2 to 3 hours, keeping the temperature of between 95 and 100DEG C for 5 to 8 hours, and naturally reducing temperature for 1 to 2 hours to obtain the environment-friendly brick products. The raw materials also can be prepared into hollow building blocks and sidewalk and square bricks in different specifications; and the products have the advantages of light weight, high strength, no pollution, low cost and good benefit.

Description

technical field [0001] The invention relates to an environmentally friendly brick produced from the waste residue of waste energy-saving lamps. Specifically, it is produced by using the waste residue of waste energy-saving lamp tubes and calcium carbide waste residue after crushing, sorting, and magnetic separation to remove waste metal as the main raw material. The environmentally friendly bricks belong to the field of waste treatment. [0002] The invention also relates to a manufacturing method of waste energy-saving lamp waste slag environmental protection bricks. Background technique [0003] In order to strengthen energy-saving and emission-reduction measures, my country will phase out incandescent lamps, promote special planning for energy-saving lamps, accelerate the transformation of incandescent lamp manufacturers in my country, and produce and popularize energy-saving lamp planning projects. In the 10 years after the implementation of the project, my country is e...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04C1/00C04B18/04C04B18/08
CPCY02W30/91
Inventor 李桓宇古耀坤
Owner GUANGZHOU LINGFENG BUILDING MATERIAL
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