Processing method of high yield ratio and high plasticity steel product for prestressed concrete

A processing method and high plasticity technology, which is applied in the field of processing steel for high-strength yield ratio and high-plasticity prestressed concrete, can solve problems such as high production cost, environmental pollution, waste of electric energy and steel resources, etc., and achieve high elongation and high strength. The effect of high ratio

Active Publication Date: 2011-09-14
TIANSHUN GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this way, a large amount of waste acid produced by the existing process cannot be effectively treated, and there is serious environmental pollution; moreover, multiple high-power wire drawing machines are used for continuous drawing, which also seriously wastes limited electric energy resources.
Therefore, the existing processing method of steel strand for prestressed concrete has shortcomings such as serious environmental pollution, waste of electric energy and steel resources, high production cost, etc., and needs to be improved.

Method used

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  • Processing method of high yield ratio and high plasticity steel product for prestressed concrete
  • Processing method of high yield ratio and high plasticity steel product for prestressed concrete
  • Processing method of high yield ratio and high plasticity steel product for prestressed concrete

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A method for processing steel for high-strength-yield-ratio high-plasticity prestressed concrete provided in this embodiment, the specific process is as follows:

[0022] According to the chemical composition C: 0.13%, Si: 0.58%, Mn: 1.8%, Nb: 0.025%, V: 0.02%, Cr: 0.3% and Fe: balance, smelt and roll threaded wire rod or straight bars;

[0023] Then prepare the straightening unit, front traction drive system, heating furnace, cooling device, quenching device and tempering heating furnace, and turn on the power supply, connect the compressed air to the cooling device, and connect the high-pressure water pump to the quenching device;

[0024] The threaded wire rod or straight rod is transported to the follow-up processing site, and then sent to the heating furnace to be heated to 850°C through the drive of the front traction drive system, and then cooled to 690°C by the cooling device through high-pressure gas or vapor mist, and then placed in the quenching device Quenc...

Embodiment 2

[0028] A method for processing steel for high-strength-yield-ratio high-plasticity prestressed concrete provided in this embodiment, the specific process is as follows:

[0029] According to the chemical composition C: 0.23%, Si: 1.58%, Mn: 0.6%, Nb: 0.02%, V: 0.2%, Ni: 0.02%, Ti: 0.025%, Cr: 0.3%, B: 0.0045% And Fe: balance, smelted and rolled threaded wire rod or straight strip;

[0030] Prepare the straightening unit, front traction drive system, heating furnace, cooling device, quenching device and tempering furnace, and connect the power supply, connect the compressed air to the cooling device, and connect the high-pressure water pump to the quenching device;

[0031] The threaded wire rod or straight rod is transported to the follow-up processing site, and then sent to the heating furnace to be heated to 960°C through the drive of the front traction drive system, and then cooled to 630°C by the cooling device through high-pressure gas or vapor mist, and then placed in th...

Embodiment 3

[0035] A method for processing steel for high-strength-yield-ratio high-plasticity prestressed concrete provided in this embodiment, the specific process is as follows:

[0036] According to the chemical composition C: 0.43%, Si: 0.6%, Mn: 1.2%, Nb: 0.2%, V: 0.01%, Ni: 0.02%, Ti: 0.025%, Cr: 0.3%, B: 0.0045% And Fe: balance, smelted and rolled threaded wire rod or straight strip;

[0037] Prepare the straightening unit, front traction drive system, heating furnace, cooling device, quenching device and tempering furnace, and connect the power supply, connect the compressed air to the cooling device, and connect the high-pressure water pump to the quenching device;

[0038]The threaded wire rod or straight rod is transported to the follow-up processing site, and then sent to the heating furnace to be heated to 1100°C through the drive of the front traction drive system, and then cooled to 6000°C by the cooling device through high-pressure gas or vapor mist, and then placed in th...

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PUM

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Abstract

The invention relates to a processing method of a steel product for a prestressed concrete, in particular to a processing method of a high yield ratio and high plasticity steel product for the prestressed concrete. The processing method comprises the following steps of: firstly, smelting and rolling the following chemical components in percentage by weight into a wire rod or straight rod with or without screw threads by a steel mill: one ore more micro-alloy elements such as 0.10 to 0.5 percent of C, 0.3 to 1.8 percent of Si, 0.6 to 1.9 percent of Mn, 0.02 to 0.2 percent of Nb, 0.01 to 0.1 percent of V, 0.01 to 0.2 percent of Ni, 0.1 to 0.5 percent of Cr, 0.015 to 0.2 percent of Ti and 0.001 to 0.005 percent of B, and the balance of Fe; secondly, heating the rolled threaded wire rod or straight rod to a temperature of between 850 and 1,100 DEG C in a heating furnace, cooling the rolled threaded wire rod or straight rod to a temperature of between 600 and 690 DEG C in a cooling device, quenching the rolled threaded wire rod or straight rod in a quencher for 5 to 30 seconds by using water or quenching liquid, and heating the rolled threaded wire rod or straight rod to a temperature of between 450 and 650 DEG C in a tempering heating furnace for tempering; thirdly, cooking the rolled threaded wire rod or straight rod to normal temperature through a tempering cooling device; and finally, performing inspection and warehousing. According to the processing method, hydrochloric acid or sulfuric acid is not used for acid cleaning and phosphatization, so the processing method has the advantage of environment friendliness; besides, the processing method can ensure that the product has the advantages of high elongation percentage, obvious yield point elongation and high yield ratio.

Description

technical field [0001] The invention relates to a method for processing steel for concrete, in particular to a method for processing steel for high-strength yield ratio and high plasticity prestressed concrete. Background technique [0002] At present, the prestressed concrete steel produced at home and abroad has been widely used in the construction field, and it can improve the overall strength of concrete and reduce the development of cracks in reinforced concrete structural engineering. However, the elongation of most prestressed steels at home and abroad is only 3-6%, and the strength-to-yield ratio is only between 1.05-1.15. The tensile value of prestressed steel is generally designed at 70% of the tensile strength. When the plasticity and yield are relatively small, the overall reinforced concrete structure is under the impact of external forces such as earthquake horizontal forces, and there is no safety reserve for prestressed steel. Instantaneous fracture occurs, ...

Claims

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Application Information

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IPC IPC(8): C22C38/58C22C38/54C21D1/18
Inventor 姚圣法吴海洋
Owner TIANSHUN GROUP
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