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High wear-resistant flux-cored wire for resurfacing welding of spiral reamer of vacuum extruder

A technology of vacuum extruder and spiral reamer, which is applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., and can solve the problems of high price, high energy consumption, uneven surface of reamer, etc.

Inactive Publication Date: 2012-02-08
BEIJING KOOBEN TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This not only has a series of adverse effects on the extruded mud strips, but also leads to serious wear of the spiral reamer
[0003] At present, there are two main ways to improve the service life of the spiral reamer: First, use high-chromium cast iron alloy to cast the spiral reamer. Compared with the ordinary 35 steel reamer, although the wear resistance has been improved, the service life is still short and the price is low. High quality, heavy weight, and high energy consumption; Second, the wear-resistant welding rod is used for surfacing welding on the easy-wearing surface of the reamer. Compared with the high-chromium cast iron reamer, although the price is low, it has poor wear resistance and uneven surface of the reamer. question

Method used

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  • High wear-resistant flux-cored wire for resurfacing welding of spiral reamer of vacuum extruder
  • High wear-resistant flux-cored wire for resurfacing welding of spiral reamer of vacuum extruder

Examples

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Effect test

Embodiment Construction

[0026] The welding wires of all the examples are made by the "FCWM50 passive drawing type flux-cored welding wire machine" manufactured by Kunming Heavy Machinery Factory:

[0027] 1. Select 10×0.3 (width 10mm, thickness 0.3mm) H08A cold-rolled steel strip. Roll it into a U shape first. Take 2.0 kg of niobium carbide powder, 1.0 kg of ferroboron powder, 0.5 kg of ferromolybdenum powder, 0.5 kg of ferromanganese powder, 0.1 kg of ferrosilicon powder, 0.2 kg of ferrosilicon powder, 0.1 kg of wollastonite powder, 0.1 kg of fluorite powder, zirconium 0.2 kg of quartz powder, 0.2 kg of feldspar powder, 0.5 kg of natural rutile powder, and the balance of reduced iron powder. (The particle size of the powder taken is that it can pass through a 60-mesh sieve). The various powders taken are put into a powder mixer and mixed for 10 minutes, and then the mixed powder is added into a U-shaped H08A cold-rolled steel strip groove, and the filling rate is 20%. Close the U-shaped groove so...

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Abstract

The invention provides a flux-cored wire for resurfacing welding of a spiral reamer of a vacuum extruder, belongs to the field of welding materials and aims at solving the problem of prolonging of the spiral reamer of the vacuum extruder. The flux-cored wire for resurfacing welding of the spiral reamer, which is provided by the invention, comprises carbon steel strip-coated metal powder and a small amount of mineral powder. The added power comprises the following substances in percentage by mass: 20-35 percent of niobium carbide, 10-15 percent of ferroboron, 2-5 percent of ferromolybdenum, 5-8 percent of ferromanganese, 2-5 percent of silicoferrite, 2-4 percent of ferrotitanium, 1-3 percent of aedelforsite, 1-3 percent of fluorite (CaF2), 2-4 percent of quartz (SiO2), 1-3 percent of zirconite (ZrO2), 1-3 percent of feldspar, 5-8 percent of natural ruffle (TiO2) and the balance of reduced iron powder. Compared with the prior art, the invention has the advantages of high hardness of a resurfacing welding layer, strong wear resistance, fewer welding slags and no need of cleaning the slags or adding protective gases during welding.

Description

technical field [0001] The invention discloses a surfacing welding flux-cored welding wire for a spiral reamer of a vacuum extruder, which belongs to the field of welding in material processing engineering. The invention is mainly used in the manufacture and repair of the surfacing welding of the spiral reamer of a vacuum extruder in the building material industry. Background technique [0002] The screw reamer is a key part in the extruder, and its performance and status have an important impact on the extrusion output and quality. When the extruder is working, the interaction between the mud and the reamer is not a purely rigid body. When the reamer pushes the mud, because the mud is a loose body, the forces in all directions push it to different directions. Mud does not move at the same speed during the flow process. It can be regarded as a laminar flow state. There is slippage between the flowing layers, forming many friction surfaces. The friction coefficient between su...

Claims

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Application Information

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IPC IPC(8): B23K35/30
Inventor 胡建平唐亮
Owner BEIJING KOOBEN TECH
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