Polycarbonate resin composition, and molded article produced from the resin composition

A polycarbonate resin and polycarbonate technology, which are applied in the field of polycarbonate resin compositions and molded articles composed of the resin compositions, can solve the problems of increasing the number of cleanings, damage to microstructures, and stopping the cleaning of molding machines. , to achieve excellent mold release, reduce the generation of silver streaks, and reduce mold adhesion.

Active Publication Date: 2012-05-09
IDEMITSU KOSAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the polycarbonate resin described in Patent Document 1, only adding an antioxidant and a mold release agent, under the molding conditions of 360°C or higher, a large number of silver streaks, one of the poor appearance, will occur. The problem with the function
Furthermore, it is also described in Patent Document 1 that by making the content of a low-molecular-weight aromatic polycarbonate polymer having a molecular weight of less than 1,000 2% by mass or less, die blocking or deterioration of the appearance can be suppressed, but unlike optical discs such as CDs and DVDs, There are various molding conditions and methods for molding and light guide plate molding, and there is a problem that mold sticking cannot be prevented only by focusing on components with a molecular weight of 1000 or less.
[0005] In addition, the resin composition of the above-mentioned Patent Document 2 also has the problem of insufficient suppression of gas generation and die sticking under high-temperature molding conditions of 340°C or higher.
[0006] In addition, when the molded product has silver streaks, it cannot be shipped as a product. In addition, when mold sticking occurs, traces attached to the molded product will remain, not only cannot be shipped as a product, but also there is a need to stop the molding machine for cleaning. question
In particular, since the light guide plate mold has fine prisms or lenses, if the number of cleanings is increased, there is a risk of damage to the fine structure, so it should be avoided.

Method used

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  • Polycarbonate resin composition, and molded article produced from the resin composition
  • Polycarbonate resin composition, and molded article produced from the resin composition
  • Polycarbonate resin composition, and molded article produced from the resin composition

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~8、 comparative example 1~8

[0086] After mixing the ingredients according to the ratio shown in Table 1, use a single-shaft mixing extruder (caliber ), kneading and granulation were carried out under the conditions of 280°C, screw rotation speed 100rpm, and discharge rate 15kg / hr. In addition, in Table 1, the numerical value of the addition ratio of each component shown represents the mass part with respect to 100 mass parts of polycarbonate resins.

[0087] Next, after each of the pellets obtained in the above steps was dried with hot air at 120° C. for 5 hours, a molding machine (manufactured by Sumitomo Heavy Industries, Sumitomo Nester N515 / 150), a molding temperature of 380° C., and a mold temperature of 80° C. were used, The molding cycle was fixed, the stagnation time in the cylinder was fixed, and samples were taken after 20 injection molding (shot) molding. By adjusting the cooling time, a flat plate for total light transmittance, yellowness index (YI) and appearance evaluation of 40 mm x 80 m...

manufacture example 1

[0109] Production example 1 (manufacture of polycarbonate PC-1)

[0110] (1) Synthesis process of polycarbonate oligomer

[0111] Add 0.2% by mass of sodium dithionite (Na 2 S 2 o 4 ), this moment dissolves BPA and makes its concentration be 13.5 mass %, is mixed with the sodium hydroxide aqueous solution of BPA. In a tubular reactor with an inner diameter of 6mm and a pipe length of 30m, the above-mentioned BPA aqueous sodium hydroxide solution was continuously supplied at a flow rate of 40L / hr, and dichloromethane was continuously supplied at a flow rate of 15L / hr. A flow rate of phosgene is continuously supplied. The tubular reactor has a casing part, and cooling water is passed into the casing to keep the temperature of the reaction solution below 40°C.

[0112] The reaction solution sent out from the tubular reactor is continuously introduced into a baffled tank reactor with a swept wing internal volume of 40L. At this time, the sodium hydroxide of BPA is supplied wi...

manufacture example 2

[0119] Production example 2 (manufacture of polycarbonate PC-2)

[0120] Production of PC-1 was carried out in the same manner except that p-tert-butylphenol (PTBP) in the polycarbonate polymerization process (2) was changed to 199 g. The viscosity-average molecular weight was 14,000, and the acetone-soluble content was 8.7%.

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Abstract

Disclosed are: a polycarbonate resin composition comprising 100 parts by mass of a polycarbonate, 0.01 to 0.15 part by mass of a phosphorous acid ester represented by general formula (I) or the like, and 0.01 to 0.15 part by mass of an organopolysiloxane compound having a phenyl group, a methoxy group and a vinyl group; and a molded article such as a light guide plate, a film or a sheet, which is produced by molding the resin composition. In the polycarbonate resin composition, the occurrence of yellow discoloration or the generation of silver can be reduced and the sticking of the resin composition onto a mold can also be reduced. The polycarbonate resin composition has excellent mold release properties. The molded article can be produced from the resin composition. (In the formula, R1's independently represent an aryl group or an alkyl group and may be the same as or different from each other.)

Description

technical field [0001] The present invention relates to a polycarbonate resin composition and a molded article made of the resin composition. Specifically, even if molded at a high temperature, no yellowing or silver streaks of the resin composition occur, excellent mold release properties, and reduced A polycarbonate resin composition with mold blocking and a molded article made of the resin composition are provided. Background technique [0002] In recent years, as liquid crystal displays have become thinner, injection-molded light guide plates with a thickness of 0.25 mm have been developed. However, the lack of fluidity of polycarbonate makes it very difficult to carry out injection molding of thin light guide plates. There are also frequent cases where polycarbonate cannot be molded under the generally recommended molding conditions of 280-320°C. Therefore, there are also cases where molding is performed at 360 to 380°C outside the usual conditions, and traces of air o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L69/00C08K5/524C08L83/07
CPCC08L69/00C08G77/80C08L83/04C08G77/18C08G77/20C08K5/524
Inventor 泷本正己河合直之堀尾庆彦
Owner IDEMITSU KOSAN CO LTD
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