High-strength corrosion-resistant stirrer blade and manufacturing method thereof

A mixer and anti-corrosion technology, which is applied to mixer accessories, chemical instruments and methods, mixers, etc., can solve problems affecting normal production, not suitable for industrial production requirements, high maintenance and replacement costs, and achieve economical and practical anti-corrosion performance and electrical insulation Good performance and good fatigue resistance

Inactive Publication Date: 2014-03-26
江苏金波新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although domestic stirring equipment is made of imported stainless steel 316L, 904L or higher nickel, chromium, and molybdenum alloys, the solution contains corrosive element chlorine 300-400mg / L and metal elements more active than iron, so that the blades of the mixer Damaged due to corrosion, usually, it has to be replaced every three months, which not only seriously affects normal production, but also has high maintenance and replacement costs, which is not suitable for industrial production requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A high-strength anti-corrosion mixer blade provided in this embodiment includes a blade body, and 15 Φ16 through holes are uniformly provided on the surface of the blade body; the outer side of the blade body is coated with an ultra-high molecular weight polyethylene powder layer; The blade body is made of cast steel. The manufacturing method of the above-mentioned high-strength anti-corrosion mixer blade comprises the following steps:

[0021] a) Evenly spread a layer of ultra-high molecular weight polyethylene powder on the bottom of the mold, set aside;

[0022] b) Drill 15 through holes of Φ16 evenly on the surface of the cast steel blade. The purpose of drilling is to make the coated ultra-high molecular weight polyethylene powder firmly bonded between the two sides of the blade to form a whole;

[0023] c) Sandblasting the surface of the cast steel blade to improve the adhesion between the cladding layer and the blade; then put it into the mould;

[0024] d) Fil...

Embodiment 2

[0030] A high-strength anti-corrosion mixer blade provided in this embodiment includes a blade body, and 18 through holes of Φ16 are uniformly provided on the surface of the blade body; the outside of the blade body is coated with an ultra-high molecular weight polyethylene powder layer; The blade body is made of cast steel. The manufacturing method of the above-mentioned high-strength anti-corrosion mixer blade comprises the following steps:

[0031] a) Evenly spread a layer of ultra-high molecular weight polyethylene powder on the bottom of the mold, set aside;

[0032] b) Drill 18 through holes of Φ16 evenly on the surface of the cast steel blade. The purpose of the drilling is to make the coated ultra-high molecular weight polyethylene powder firmly bonded between the two sides of the blade to form a whole;

[0033] c) Sandblasting the surface of the cast steel blade to improve the adhesion between the cladding layer and the blade; then put it into the mould;

[0034] d)...

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PUM

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Abstract

The invention discloses a high-strength corrosion-resistant stirrer blade and a manufacturing method thereof. The stirrer blade comprises a blade body, wherein a plurality of through holes are uniformly formed on the surface of the blade body; and the outer side of the blade body is coated with an ultrahigh molecular weight polyethylene powder layer. The stirrer blade is manufactured by putting a cast steel stirrer blade into a mould, coating the stirrer blade with the ultrahigh molecular weight polyethylene powder, and then performing mould pressing, calcining and forming the stirrer blade. The manufactured stirrer blade which is coated with ultrahigh molecular weight polyethylene is high in strength, abrasion-resistant, high in corrosion resistance, economical and practical; the service life of the manufactured stirrer blade is more than two years; the manufactured stirrer blade is difficult to corrode in a natural environment and has a good stirring function; and the manufactured stirrer blade has the advantages of high weather resistance, fatigue resistance, electrical insulation and the like; therefore, the manufactured stirrer blade can be produced in batches as industrial products, the maintenance cost, the repair cost and replacement cost of the stirrer blade can be greatly reduced, and the manufactured stirrer blade has an industrial application value.

Description

technical field [0001] The invention relates to a mixer blade, in particular to a mixer blade coated with ultra-high molecular weight polyethylene with wear-resistant and anti-corrosion properties and a manufacturing method thereof. Background technique [0002] At present, many non-ferrous metal smelting industries in my country adopt the hot acid leaching process, and the main equipment used is the mixer. Its working conditions are usually acidity: H 2 so 4 10-15%, temperature>90oC, solid-liquid ratio about 9:1, that is, each liter of solution contains 1 ton of calcined sand, while the bulk specific gravity of calcined sand is 1.8, and the particle size is less than 80 mesh. Under this process condition, the mixer is required to continuously Work non-stop. Although domestic stirring equipment is made of imported stainless steel 316L, 904L or higher nickel, chromium, and molybdenum alloys, the solution contains corrosive element chlorine 300-400mg / L and metal element...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01F15/00
Inventor 朱华明陈德明
Owner 江苏金波新材料科技有限公司
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