Nitrile rubber production process

A production process and technology of nitrile rubber, applied in the field of nitrile rubber production technology, can solve the problems of fluctuation of initiator addition, activator failure, increase of vulcanization time, etc., and achieve easy control of addition, stable production process, mixing effect improvement effect

Active Publication Date: 2012-07-04
NINGBO SHUNZE RUBBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. In the production process of nitrile rubber, the Mooney of the rubber is to reach the expected value. After the Mooney deviation is adjusted, the adjustment result is measured in time. Therefore, the molecular weight regulator is added at two points. The first point is the initial addition amount, and the second The second point is the supplementary amount, and the second point is the supplementary amount. When adding, the molecular weight modifier is added as the stock solution. The amount added is relatively small, and a small metering pump is used to meter it. Due to the mechanical error of the metering pump, the amount of molecular weight regulator added is not large. Steady, making Mooney difficult to control
[0004] 2. Pinane hydroperoxide, the initiator used in the polymerization reaction of the nitrile rubber production process, is added by using a small flow metering pump to meter and add the pinane hydrogen peroxide stock solution. Because the metering pump itself will produce mechanical errors during the working process, In addition, the error caused by the small amount of pinane hydroperoxide stock solution will be magnified, and the amount of initiator added will fluctuate, which will affect the polymerization reaction.
[0005] 3. In the production process of nitrile rubber, after the polymerization conversion ra

Method used

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  • Nitrile rubber production process
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Examples

Experimental program
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Example Embodiment

[0039] Example 1

[0040] One, aggregation

[0041] The raw materials acrylonitrile 1, butadiene 2, desalted and deoxygenated water 3, concentrated water phase 4 and molecular weight regulator 5 (TDM, tertiary dodecanethiol) are transported to the polymerization station together, and they are merged at the header 6 of the polymerization station. The combined material is mixed through the pipeline pump 7 and the pipeline mixer 8 in turn (the material also has a pre-emulsification effect when mixing), and is cooled by the heat exchange of the ammonia cooling heat exchanger 9. The cooled mixture material and the initiator emulsion 10 It enters nine reactors 13 together with the activator solution 11 to form latex for polymerization. The latex output from the fourth reactor and the molecular weight regulator emulsion 27 enter the fifth reactor together. After the polymerization conversion rate reaches 70%±5, the ninth The latex from the reaction tank 13 and the terminating defoamer so...

Example Embodiment

[0051] Example 2

[0052] One, aggregation

[0053] The raw materials acrylonitrile 1, butadiene 2, desalted and deoxygenated water 3, concentrated water phase 4 and molecular weight regulator 5 (TDM, tertiary dodecanethiol) are transported to the polymerization station together, and they are merged at the header 6 of the polymerization station. The confluent mixture material passes through the pipeline pump 7 and the pipeline mixer 8 for material mixing, and is cooled by the heat exchange of the ammonia cooling heat exchanger 9. The cooled mixture material, together with the initiator emulsion 10 and the activator solution 11, enters nine successively The reaction tank 13 polymerizes to generate latex. The latex output from the fourth reaction tank and the molecular weight regulator emulsion 27 enter the fifth reaction tank together. After the polymerization conversion rate reaches 70%±5, the latex from the ninth reaction tank 13 and the termination defoaming The agent solution 1...

Example Embodiment

[0063] Example 3

[0064] One, aggregation

[0065] The raw materials acrylonitrile 1, butadiene 2, desalted and deoxygenated water 3, concentrated water phase 4 and molecular weight regulator 5 (TDM, tertiary dodecanethiol) are transported to the polymerization station together, and they are merged at the header 6 of the polymerization station. The confluent mixture material passes through the pipeline pump 7 and the pipeline mixer 8 for material mixing, and is cooled by the heat exchange of the ammonia cooling heat exchanger 9. The cooled mixture material, together with the initiator emulsion 10 and the activator solution 11, enters nine successively The reaction tank 13 polymerizes to generate latex. The latex output from the fourth reaction tank and the molecular weight regulator emulsion 27 enter the fifth reaction tank together. After the polymerization conversion rate reaches 70%±5, the latex from the ninth reaction tank 13 and the termination defoaming The agent solution 1...

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Abstract

The invention relates to the technical field of rubber production, aiming to provide an improved nitrile rubber production process, which comprises polymerization, degassing and condensation. Raw materials including acrylonitrile, butadiene, desalinated and deoxidized water, condensed water and molecular weight regulators are fed into a polymerization position, convergence is carried out in a header pipe at the polymerization position, the converged mixture is pre-emulsified sequentially through a pipe pump and a pipe mixer, heat exchange is carried out through an ammonia-cooling heat exchanger for cooling, the cooled mixture, initiator emulsion and activator solution are sequentially fed into a plurality of reactors for polymerization to produce latex, the latex taken out of the reactorsand terminating defoamer solution are fed into a maturing reactor and are fully mixed when the rate of polymerization and conversion reaches 70 plus or minus 5 percent, and the mixture is then fed into a degassing tower to be degassed and into a condensation reactor for condensation. The problem of blockage of the heat exchanger can be avoided, the process is simple, the production process is stable and economical, the Mooney of rubber can be controlled easily, and the produced nitrile rubber has high quality.

Description

technical field [0001] The invention relates to the technical field of rubber production, in particular to a production process of nitrile rubber. Background technique [0002] Nitrile rubber is produced by emulsion polymerization of butadiene and acrylonitrile. Nitrile rubber is mainly produced by low-temperature emulsion polymerization. It has excellent oil resistance, high wear resistance, good heat resistance and strong adhesion. . The production technology of existing nitrile rubber has the following problems: [0003] 1. In the production process of nitrile rubber, the Mooney of the rubber is to reach the expected value. After the Mooney deviation is adjusted, the adjustment result is measured in time. Therefore, the molecular weight regulator is added at two points. The first point is the initial addition amount, and the second The second point is the supplementary amount, and the second point is the supplementary amount. When adding, the molecular weight modifier i...

Claims

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Application Information

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IPC IPC(8): C08F236/12C08F220/44C08F2/38C08F4/34C08C1/15
Inventor 高瑞文张洪祥张兆庆刘同金李广义张凯尚导宇李源明
Owner NINGBO SHUNZE RUBBER
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