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Preparation method for wear-resistant alloy steel

A technology of alloy steel and wear resistance, which is applied in the field of preparation of wear-resistant alloy steel, can solve the problems of low strength and toughness, high production cost, low carbide hardness, etc., and achieve the effect of increasing the hardness of steel and improving the wear resistance of steel

Inactive Publication Date: 2012-07-04
TANGSHAN DONGFANG HUASHENG GOOD WEAR RESISTING HIGH TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is impossible to achieve an effective unification, especially in the application of outdoor mining, excavation and other construction machinery.
The wear resistance of high manganese steel is conditional, and its yield strength is low and easy to deform; low and medium alloy wear resistant steel has better strength and toughness, and its wear resistance under low and medium impact loads is better than that of high manganese steel , but there are problems of low hardenability and hardenability, and poor wear resistance; the structure of high-chromium cast iron contains more than 20% of high-hardness eutectic carbides, which has excellent wear resistance, but there are high content of alloying elements, High production cost and high temperature heat treatment are prone to deformation and cracking; ordinary white cast iron and low alloy white cast iron have low hardness, carbides are distributed continuously, and are brittle. They are easy to peel off or even crack during use.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A method for preparing a wear-resistant alloy steel, the wear-resistant alloy steel is composed of the following components in weight percentage: C: 0.4%, B: 1.2%, Si: 1.8%, Cr: 2.8%, Mn: 1.3% , Ce: 0.12%, V: 0.2%, Ti: 0.15%, N 0.005%, P<0.05%, S<0.05%, the balance is Fe, and the preparation method is:

[0015] ①Put scrap steel, ferroboron, ferrosilicon, ferrochrome and ferromanganese into the electric furnace after adjusting the carbon content with waste graphite electrodes or pig iron. After the molten steel is melted and the composition is qualified before the furnace, raise the temperature to 1580°C and add Aluminum, which accounts for 0.30% of the molten steel mass, is deoxidized and then released from the furnace;

[0016] ②Crush the cerium-based rare earth, ferro-titanium and ferro-vanadium into small pieces with a particle size of less than 15mm. After drying at 180°C, place them at the bottom of the ladle. cast into castings;

[0017] ③After the casting is au...

Embodiment 2

[0019] A method for preparing a wear-resistant alloy steel, the wear-resistant alloy steel is composed of the following components in weight percentage: C: 0.6%, B: 1.0%, Si: 2.2%, Cr: 2.4%, Mn: 1.5% , Ce: 0.08%, V: 0.3%, Ti: 0.03%, N 0.01%, P<0.05%, S<0.05%, the balance is Fe, and the preparation method is:

[0020] ①Put scrap steel, ferroboron, ferrosilicon, ferrochrome and ferromanganese into the electric furnace after adjusting the carbon content with waste graphite electrodes or pig iron. After the molten steel is melted and the composition of the furnace is adjusted to pass, the temperature is raised to 1600°C, and the Aluminum, which accounts for 0.15% of the molten steel mass, is deoxidized and then released from the furnace;

[0021] ② Break the cerium-based rare earth, ferro-titanium and ferro-vanadium into small pieces with a particle size of less than 15mm. After drying at 200°C, place them at the bottom of the ladle, and use the method of pouring into the ladle to...

Embodiment 3

[0024] A preparation method of wear-resistant alloy steel, the wear-resistant alloy steel is composed of the following components in weight percentage: C: 0.5%, B: 1.1%, Si: 2.0%, Cr: 2.6%, Mn: 1.4% , Ce: 0.10%, V: 0.25%, Ti: 0.09%, N 0.008%, P<0.05%, S<0.05%, the balance is Fe, and the preparation method is:

[0025] ①Put scrap steel, ferroboron, ferrosilicon, ferrochrome and ferromanganese into the electric furnace after adjusting the carbon content with waste graphite electrodes or pig iron. After the molten steel is melted and the composition of the furnace is adjusted to pass, the temperature is raised to 1590°C and added Deoxidize aluminum, which accounts for 0.23% of molten steel mass, and then release it from the furnace;

[0026] ②Crush the cerium-based rare earth, ferro-titanium and ferro-vanadium into small pieces with a particle size of less than 15mm. After drying at 190°C, place them at the bottom of the ladle, and use the method of pouring into the ladle to comp...

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PUM

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Abstract

The invention discloses a preparation method for wear-resistant alloy steel. The wear-resistant alloy steel contains the following components by weight percent: 0.4 to 0.6 percent of C; 1.0 to 1.2 percent of B; 1.8 to 2.2 percent of Si; 2.4 to 2.8 percent of Cr; 1.3 to 1.5 percent of Mn; 0.08 to 0.12 percent of Ce; 0.2 to 0.3 percent of V; 0.03 to 0.15 percent of Ti; 0.005 to 0.01 percent of N; 0 to 0.05 percent of P; 0 to 0.05 percent of S; and Fe in balancing amount. The preparation method comprises the following steps: melting molten steel, adjusting the components before a furnace to be qualified, and heating to 1580 to 1600 DEG C; adding aluminum for de-oxygenation, wherein the quantity of the added aluminum is 0.15 to 0.30 percent that of the molten steel, and discharging; conducting combined modification on the molten steel with cerium-based tombar thite, ferrotitanium and ferrovanadium; casting the molten steel into casts after the modification; after austenitizing for 2 to 4 hours under the condition of 960 to 980 DEG C, conducting isothermal quenching on the casts directly in an isothermal salt bath furnace of which the temperature ranges from 310 to 330 DEG C; insulating for 2 to 4 h; and conducting air cooling on the casts to ensure that the temperature of the casts is the same as the room temperature.

Description

technical field [0001] The invention relates to the field of iron and steel, in particular to a preparation method of wear-resistant alloy steel. Background technique [0002] Wear and tear is ubiquitous in many industrial sectors and has become an important cause of equipment failure or material damage, while it also consumes a lot of energy and materials. Various engineering excavator and loader bucket teeth, various wear-resistant conveying pipes, various crusher hammers and jaw plates, and various track shoes made of wear-resistant alloy cast steel, due to high-strength, severe weather and other work conditions, the wear is more serious. [0003] The current technical status is: one is to emphasize the high toughness of the material, and the other is to emphasize the wear resistance of the material. And can't reach an effective unification, especially be used for the application on engineering machinery such as outdoor mining, excavation. The wear resistance of high m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/34C22C33/04
Inventor 杨学焦
Owner TANGSHAN DONGFANG HUASHENG GOOD WEAR RESISTING HIGH TECH
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