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Method and system for preparing high purity gas by rectification method

A technology of high-purity gas and rectification method, which is applied in the field of high-purity gas preparation by rectification method, can solve the problems of large equipment and energy consumption, poor operating pressure, poor flow adjustment flexibility, and limited system adjustment, and achieve energy saving, The effect of less public engineering requirements and flexible operation

Active Publication Date: 2012-09-12
北京华宇同方化工科技开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) Both the light removal system and the weight removal system of this technology require tower top condenser equipment and corresponding energy, as well as independent compressor equipment and corresponding energy, so the equipment and energy consumption are still relatively large;
[0006] (2) The light removal system and the weight removal system independently apply heat pump rectification technology. In each system, after compression, the flow rate of the material exchanged between the reboiler of the tower and the liquid in the tower tank is the same as that obtained by throttling and decompression. The quantity is completely equal, so the realization of system heat and material balance requires very strict parameter setting, the operating pressure and flow adjustment flexibility of the system is poor, and the system adjustment is limited;

Method used

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  • Method and system for preparing high purity gas by rectification method
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  • Method and system for preparing high purity gas by rectification method

Examples

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Embodiment 1

[0045] The preparation of embodiment 1 high-purity ammonia

[0046] Ammonia gas usually exists in the form of liquid ammonia. The light component impurities in liquid ammonia include hydrogen, nitrogen, oxygen, carbon monoxide, carbon dioxide, etc., and the heavy component impurities generally include water, heavy hydrocarbons, oil pollution, etc. The traditional liquid ammonia purification method is to vaporize liquid ammonia into gas, first remove the heavy component impurities such as water and oil through activated carbon adsorbent, and then remove hydrogen, nitrogen, oxygen, carbon monoxide, carbon dioxide and other light substances through the rectification tower. Component impurities are finally pressurized and bottled by a compressor. This method is complicated to operate, and the energy consumption of rectification purification is very high, and it is difficult to achieve the purity of 7.0N (99.99999%) gas ammonia required by the electronics industry.

[0047] Throu...

Embodiment 2

[0055] The preparation of embodiment 2 high-purity hydrogen chloride

[0056] Hydrogen chloride gas prepared by conventional methods generally contains carbon dioxide impurities, and the removal of carbon dioxide in hydrogen chloride gas is a recognized problem in the field, and there is currently no effective solution. Conventional adsorption, reaction and rectification methods for removing carbon dioxide are not suitable for removing carbon dioxide from anhydrous hydrogen chloride. For the adsorption method, due to the large molecular volume of carbon dioxide, it is difficult to enter the micropores of the adsorbent and be adsorbed in large quantities. At present, no adsorbent that can effectively adsorb carbon dioxide but not hydrogen chloride has been found; while the conventional reaction method for removing carbon dioxide, that is, CO 2 +3H 2 =CH 4 +2H 2 O, the water generated by this method will combine with hydrogen chloride gas to form hydrochloric acid, which will...

Embodiment 3

[0067] The preparation of embodiment 3 high-purity chlorine

[0068] Chlorine usually contains impurities such as hydrogen, oxygen, nitrogen, carbon monoxide, and carbon dioxide. Most of the traditional chlorine gas purification methods use the adsorption method. Since the purification depth of the product depends on the ability and activation degree of the adsorbent, not only the selection of the adsorbent is difficult, but also the purification effect is not good, the operation is complicated, the energy consumption is high, and the cost is high.

[0069] Applying the method and system for purifying gas by the rectification method of the present invention can easily remove impurities in the chlorine gas, and obtain high-purity chlorine gas products of 5.0N or higher for the electronic industry. Similar to the hydrogen chloride gas in Example 2, the chlorine gas containing water is also corrosive to a certain extent. Therefore, in this embodiment, the moisture of the chlorine...

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Abstract

The invention relates to a method and a system for preparing high purity gas by a rectification method. According to the method disclosed by the invention, a target gas raw material is firstly processed by a light component removal tower to remove light component impurities and then is processed by a heavy component removal tower to remove heavy component impurities; obtained purified gas is compressed into compressed gas; the compressed gas is at least divided into two parts which are respectively used as heat sources of a tower kettle reboiler of the light component removal tower and a tower kettle reboiler of the heavy component removal tower; the two parts of compressed gas are condensated into liquid to be converged and stored; the stored liquid is divided into three parts; two parts of the stored liquid are respectively used as a cooling medium of a tower top condenser of the light component removal tower and reflux of the heavy component removal tower after being respectively subjected to throttling expansion; and the third part of the stored liquid is recovered as a product. The system disclosed by the invention comprises the light component removal tower, the tower top condenser of the light component removal tower, the heavy component removal tower, a compressor, the tower kettle reboiler of the light component removal tower, the tower kettle reboiler of the heavy component removal tower, a liquid storage tank and a connecting pipeline. The method and the system which are disclosed by the invention have the advantages that equipment is simple; energy is saved; the method and the system are flexible to operate and have wide application; the system is easy to maintain; and the method and the system have few requirements on public works.

Description

technical field [0001] The invention relates to a method and system for preparing high-purity gas by rectification. Background technique [0002] High-purity gas usually refers to a gas that has been purified to a certain level of purity by means of purification technology. For different gases and their applications, the purity requirements are different. Generally speaking, the purity of high-purity gas is above 3.0N (99.9%), and the purity of high-purity gas used in the electronics industry is generally required to be above 5.0N (99.999%). High-purity gases have been widely used in many industrial fields. [0003] High-purity gases are usually produced by deep purification of the gas feedstock. In the prior art, for different types of gases, it is necessary to adopt different methods according to the physical and chemical properties of the gases and the impurities contained in them. Generally, adsorption methods, reaction methods, rectification methods or several of the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F25J3/02C01C1/02C01B7/07
CPCY02P20/10Y02P20/50
Inventor 张吉瑞
Owner 北京华宇同方化工科技开发有限公司
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