Aluminum tin 40 copper-steel metal bearing material and production method thereof
A manufacturing method and bearing material technology, applied in the direction of metal rolling, etc., can solve the problems of easy generation of porosity, difficulty in obtaining metallographic structure, high annealing temperature, etc., to reduce the generation of product bubbles, ideal metallographic structure, compliance and Good effect of high temperature characteristics
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Embodiment 1
[0034] Production material specification 7.3mm×6.3mm×112mm×425mm aluminum tin 40 copper-steel metal bearing material; total thickness 7.3mm (tolerance 0-0.15mm), steel layer 6.3mm±0.05mm, width 112mm (tolerance 0-0.50mm) mm), length 425mm (tolerance 0 ~ 3.0mm)
[0035] 1. Alloy preparation
[0036] According to the chemical composition requirements of the alloy, 35%-45% Sn, 0.4%-1.2% Cu, Fe3 , the crystallizer cooling water flow rate is 400ml / min-600ml / min, the continuous casting temperature is 690°C-720°C, adopt the method of pulling for 4 seconds-stop for 1 second-pull for 4 seconds, and the casting speed is 3.0mm / S-4.0mm / S: The ingot size is 16×330×L, and then sawed into alloy ingots with a size of 16mm×150mm×700mm.
[0037]After the ingot is leveled, it is roughened to 14mm (0-0.5mm) on both sides by 36# abrasive belt, and then brushed with 1.2mm double-sided steel wire (using a steel wire brush with a diameter of 0.2mm for brushing) of pure aluminum skin (The aluminum ...
Embodiment 2
[0047] Except following conditions, all the other are the same conditions and parameters of embodiment 1.
[0048] The chemical composition of the alloy requires 35% Sn, 1.2% Cu, 0.69% Fe, 0.29% Si, 0.69% Mn, and Al as the balance. The processing rate of double-sided composite rolling is 50%. The steel plate is selected from commercially available SPHD low-carbon steel produced by Baosteel. The processing ratio of the one-time composite rolling is 47%. The annealing set temperature is 270°C, and the temperature is constant for 10 hours, and then it is air-cooled after being released from the furnace.
[0049] After testing, the actual detection of finished aluminum-tin 40 copper alloy: alloy hardness 30.2-30.7HB, steel back hardness 181-185HB, total thickness 7.31-7.43mm, steel layer thickness 6.26-6.35mm, width 112.2-112.5mm, length 427- 428mm, the surface roughness of the steel back is 0.335um, the bond fastness is not delaminated when bending, and the shear strength of t...
Embodiment 3
[0051] Except following conditions, all the other are the same conditions and parameters of embodiment 1.
[0052] The chemical composition of the alloy requires 45% Sn, 0.4% Cu, 0.5% Fe, 0.2% Si, 0.5% Mn, and Al as the balance. The steel plate is selected from commercially available SPHDStWW22 low-carbon steel produced by Baosteel. The annealing set temperature is 290°C, the temperature is constant for 8 hours, and then it is air-cooled after being released from the furnace.
[0053] After testing, the actual detection of finished aluminum-tin 40 copper alloy: alloy hardness 30.2-30.7HB, steel back hardness 181-185HB, total thickness 7.31-7.43mm, steel layer thickness 6.26-6.35mm, width 112.2-112.5mm, length 427- 428mm, the surface roughness of the steel back is 0.335um, the bond fastness is not delaminated when bending, and the shear strength of the material is 75N / mm 2 , the tensile strength of the steel back is 528.0N / mm 2 , the metallographic structure is a micro-retic...
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