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Flexible continuously cast water gap and manufacturing method thereof

A continuous casting nozzle and manufacturing method technology, applied in the direction of manufacturing tools, casting equipment, casting melt containers, etc., can solve the problems that affect the safe production of the continuous casting process, the manufacturing process is complicated, and cracks are easy to form, so as to reduce the baking temperature and time, simple manufacturing method, and the effect of preventing crack formation and brittle fracture

Active Publication Date: 2013-02-27
LAIWU IRON & STEEL GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These external factors are prone to cracks and even brittle fractures for refractory materials with no flexibility, high brittleness, and poor seismic performance, which seriously affect the safe production of the continuous casting process.
[0003] In order to improve the performance of the nozzle, corresponding methods are also mentioned in many patents: the patent application number 98244314.5 proposes a continuous casting composite nozzle composed of upper and lower structures, and a fixed sleeve combination is arranged at the connection of the structure, which can improve The anti-seismic performance of the nozzle, but the manufacturing process is relatively complicated; the patent application number 200520101697.8 proposes an anti-burst continuous casting tundish upper nozzle, the main method is to have a steel sheet hoop in the upper part of the upper nozzle body; but this method only improves The strength of the local area of ​​the nozzle; and more patents focus on the design of the shape of the nozzle, such as the patent application number 03211455.9, the patent application number 200810026285.0, the patent application number 20100530950.2, etc. Requirements have been made in other aspects, and these improvements have put forward higher requirements for the strength of the nozzle

Method used

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  • Flexible continuously cast water gap and manufacturing method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1: submerged nozzle and its manufacturing method

[0047] The volume of the inner layer and the outer layer of the submerged nozzle produced in this embodiment are equal, the materials of the upper section of the nozzle, the slag line section, and the lower section are the same, the refractory materials of the inner and outer layers of the nozzle are the same, and the middle layer is graphite fiber cloth. The ratio of raw materials used in the nozzle is shown in Table 1.

[0048] Table 1 Raw materials and proportions used in submerged nozzles

[0049] material

The proportion of each material to the total volume of raw materials (%)

3~5mm corundum

20

1~3mm corundum

15

0.1~1mm corundum

15

<0.1mm corundum

15

flake graphite

5

0.5~2mm zircon mullite

15

Graphite fiber cloth

5

Phenolic Resin

6

Sintering aid MgO

4

[0050] The method of manufacturi...

Embodiment 2

[0056] Embodiment 2: ladle shroud and manufacturing method thereof

[0057] The volume of the inner layer and the outer layer of the submerged nozzle are equal, the material of the upper section of the nozzle, the slag line section and the lower section are the same, the refractory material of the inner and outer layers of the nozzle is the same, and the middle layer is graphite fiber cloth. The ratio of raw materials used in the nozzle is shown in Table 2.

[0058] Table 2 Raw materials and proportions used in long nozzles of large bales

[0059] material

The proportion of each material to the total volume of raw materials (%)

3~5mm corundum

15

1~3mm corundum

10

0.1~1mm corundum

10

1~3mm fused silica

10

flake graphite

20

0.5~2mm zircon mullite

15

<0.1mm chromium oxide

5

Graphite fiber cloth

5

Phenolic Resin

6

Sintering aid MgO

4

[0060] The meth...

Embodiment 3

[0066] Embodiment 3 Ladle shroud and its manufacturing method

[0067] The volume of the inner layer of the submerged nozzle is equal to that of the outer layer. The material of the upper section of the nozzle, the slag line section and the lower section are the same. The mixture of graphite fine fibers and refractory raw materials used in the inner and outer layers is 1:1 by volume. The proportion of raw materials used in the nozzle is shown in Table 3.

[0068] Table 3 Raw materials and proportions used in long nozzles of bales

[0069] material

The proportion of each material to the total volume of raw materials (%)

3~5mm corundum

15

1~3mm corundum

10

0.1~1mm corundum

10

1~3mm fused silica

10

flake graphite

20

0.5~2mm zircon mullite

15

<0.1mm chromium oxide

5

graphite fine fiber

5

Phenolic Resin

6

Sintering aid MgO

4

[0070] The method of man...

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Abstract

The invention provides a flexible continuously cast water gap and a manufacturing method thereof, and belongs to the technical field of metallurgy. The water gap comprises an inner layer, an outer layer and an intermediate layer, wherein the inner layer is made of a fireproof material; the outer layer is made of a fireproof material; and the intermediate layer is arranged between the inner layer and the outer layer and is made of a fiber-shaped material or a fireproof material mixed with the fiber-shaped material. Since the fiber material intermediate layer is formed in the water gap, the water gap has certain flexibility, can resist mechanical outer force of impact, vibration and the like, prevents crack formation and brittle failure, and can lower the baking temperature and time to certain extent, thereby prolonging the using times and the service life; additionally, the manufacturing method is simple, and a water gap of a specific shape can be manufactured.

Description

technical field [0001] The invention relates to a nozzle, in particular to a flexible continuous casting nozzle and a manufacturing method thereof, belonging to the technical field of metallurgy. Background technique [0002] The nozzle is mainly made of magnesia, high alumina, zirconia and other refractory materials, which are sintered at high temperature. In the continuous casting process, whether it is a submerged nozzle, ladle long nozzle or other forms of nozzle, it will be scoured by molten steel, mechanical vibration of related facilities and thermal stress caused by temperature difference between inner and outer surfaces. These external factors are prone to cracks and even brittle fractures for refractory materials that are not flexible, brittle, and have poor seismic performance, which seriously affect the safe production of the continuous casting process. [0003] In order to improve the performance of the nozzle, corresponding methods are also mentioned in many p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/10B22D41/54
Inventor 许荣昌刘成宝
Owner LAIWU IRON & STEEL GRP
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