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Low-temperature sintered ceramic glazed tile and preparation method thereof

A low-temperature firing and ceramic glaze technology, applied in the field of building materials, can solve the problems of difficult utilization of tailings resources and high energy consumption for firing, and achieve the effects of shortening firing time, avoiding waste of resources and improving work efficiency.

Active Publication Date: 2013-03-20
景德镇欧神诺陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a low-temperature fired ceramic glazed tile and its preparation method, aiming to solve the problems of high energy consumption for firing glazed tiles and difficult utilization of tailings resources in the existing glazed tiles

Method used

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  • Low-temperature sintered ceramic glazed tile and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0108] The preparation method of the ceramic glazed tile of described low-temperature firing comprises the following steps:

[0109] S1. Ingredients: Select raw materials of brick components used to prepare ceramic glazed bricks, including feldspar, clay, high-temperature sand, talc and lithium feldspar in lithium mine tailings. The component raw materials and contents of the bricks are as follows: Weight percent gauges include:

[0110] SiO 2 69.4%;

[0111] al 2 o 3 19.5%;

[0112] LiO 2 0.2%;

[0113] CaO 0.6%;

[0114] MgO 3.7%;

[0115] Na 2 O 1%;

[0116] K 2 O 5.5%;

[0117] Fe 2 o 3 0.2%;

[0118] TiO 2 0.1%.

[0119] S2. Ball milling, sieving, and iron removal: add water to mix with the raw materials of the adobe, send it to a ball mill for ball milling, and then sieve and remove iron.

[0120] S3. Drying: Spray-dry the adobe raw material after iron removal by using a spray drying tower to obt...

Embodiment 2

[0144] The preparation method of the ceramic glazed tile of described low-temperature firing comprises the following steps:

[0145] S1. Ingredients: Select raw materials of brick components used to prepare ceramic glazed bricks, including feldspar, clay, high-temperature sand, talc and lithium feldspar in lithium mine tailings. The component raw materials and contents of the bricks are as follows: Weight percent gauges include:

[0146] SiO 2 68.4%;

[0147] al 2 o 3 20.5%;

[0148] LiO 2 0.5%;

[0149] CaO 0.5%;

[0150] MgO 3.9%;

[0151] Na 2 O 1.4%;

[0152] K 2 O 4.3%;

[0153] Fe 2 o 3 0.4%;

[0154] TiO 2 0.1%.

[0155] S2. Ball milling, sieving, and iron removal: add water to mix with the raw materials of the adobe, send it to a ball mill for ball milling, and then sieve and remove iron.

[0156] S3. Drying: Spray-dry the adobe raw material after iron removal by using a spray drying tower to obt...

Embodiment 3

[0179] The preparation method of the ceramic glazed tile of described low-temperature firing comprises the following steps:

[0180] S1. Ingredients: Select raw materials of brick components used to prepare ceramic glazed bricks, including feldspar, clay, high-temperature sand, talc and lithium feldspar in lithium mine tailings. The component raw materials and contents of the bricks are as follows: Weight percent gauges include:

[0181] SiO 2 69.5%;

[0182] al 2 o 3 19.5%;

[0183] LiO 2 0.2%;

[0184] CaO 0.5%;

[0185] MgO 3.7%;

[0186] Na 2 O 1%;

[0187] K 2 O 5.3%;

[0188] Fe 2 o 3 0.2%;

[0189] TiO 2 0.1%.

[0190] Lithium feldspar (LiAlSi) in lithium mine tailings 4 o 10) as the brick adobe cooling material of the present invention can reduce the firing temperature of glazed tiles, shorten the cooling time of the biscuit firing cycle, and realize low-temperature fast firing. At the ...

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Abstract

The invention discloses a low-temperature sintered ceramic glazed tile and preparation method thereof. The ceramic glazed tile comprises a tile blank, a top glaze layer, and a print glaze layer. In tile blank component raw materials, petalite (LiAlSi4O10) is adopted as a tile blank temperature-reducing material. A product is obtained through the steps of blending, ball milling and sieving, drying, press-molding, top glaze applying, roller printing, print glaze applying, and sintering. Sintering temperatures are that: sintering is carried out for 15-20min at a temperature of 970 DEG C when the material is delivered into a kiln; sintering is carried out for 20-25min at a temperature of 970-1150 DEG C; sintering is carried out for 5-10min at a temperature of 1150-1200 DEG C; temperature is maintained for 5-10min at 1200 DEG C; and sintering is carried out for 20-25min at a temperature of 1200-150 DEG C. According to the invention, lithium feldspar in lithium ore tailings is adopted as a tile blank temperature reducing material, such that defects of high sintering temperature and long sintering time of glazed tile in prior arts are overcome. Therefore, glazed tile low-temperature fast sintering is realized, energy consumption is reduced, and resource utilization rate is improved.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a low-temperature fired ceramic glazed tile and a preparation method thereof. Background technique [0002] Judging from the current production cost ratio of building and sanitary ceramic products worldwide, fuel costs account for the largest proportion of production costs, and have already reached more than 40% of the total energy consumption of ceramic industries in various countries. At present, the development of the building and sanitary ceramics industry in the world has been constrained by high energy consumption. Since the prices of oil, electricity, gas and coal have continued to rise in the past 20 years, the development speed of the ceramic industry has also been curbed. There are also many domestic ceramic enterprises due to high energy consumption costs, resulting in rising product prices and reducing market competitiveness. [0003] Moreover, in addition to being...

Claims

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Application Information

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IPC IPC(8): C04B35/14C04B35/622C04B35/64C04B41/89
Inventor 梁耀龙许崇飞吴长发
Owner 景德镇欧神诺陶瓷有限公司
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