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Method for preparing fatty acid ethyl ester with Omega-3 content of more than 90 percent

A technology of fatty acid ethyl ester and ethanol, which is applied in the direction of fatty acid esterification, fatty acid production, fatty acid preparation/refining, etc., can solve the problems of time-consuming, complicated method, and difficult to guarantee safety, and achieves the effect of high economic value

Active Publication Date: 2013-03-27
成都圆大生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] For solving above technical problem, the present invention provides a kind of method that is raw material preparation Omega-3 fatty acid ethyl ester that is greater than 90% with crude fish oil, and beneficial effect is mainly embodied in, provides a kind of production method that does not adopt at present domestically, uses this The method can produce fatty acid ethyl ester products with an Omega-3 content greater than 90%, and at the same time overcomes the problems of high cost, serious environmental pollution, difficult to handle by-products, complicated methods, time-consuming, and difficult to guarantee safety in the prior art.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The raw fish oil is distilled at a temperature of 100-300°C and a pressure of 0.1-100Pa, and the remaining part is collected to obtain deacidified fish oil. The acid value of the deacidified fish oil is 0.27mgKOH / g.

[0032] Take ethanol and sodium ethoxide, stir and mix evenly, add to the reaction kettle equipped with deacidified fish oil, temperature 40-70°C, stir for 3-4h; then concentrate and recover ethanol, stand still for 1-3h to separate glycerin; wash with water, separate The effluent layer is vacuum-dried at 70-85°C, -0.08~-0.09MPa; the esterification rate is >98%; wherein, the mass percentage of sodium ethoxide is 0.5-1.5% of the fish oil mass, and the mass ratio of absolute ethanol to fish oil is 1-3:1; the mass percentage of ethanol is >98%.

[0033] For the molecular distillation of the first purification of fatty acid ethyl ester, the temperature is 80-200°C, the pressure is 0.1-20Pa, and the distilled part is collected to obtain fatty acid ethyl ester wi...

Embodiment 2

[0039] The raw fish oil is distilled at a temperature of 200°C and a pressure of 100 Pa, and the remaining part is collected to obtain deacidified fish oil.

[0040] Take 1500mL of 98% ethanol and 5g of sodium ethoxide, stir and mix evenly, add it into a reaction kettle with 1000mL of deacidified fish oil, raise the temperature to 70°C, stir for 4 hours, and then concentrate to recover ethanol. Stand still for 1 hour to separate the glycerin, then add water to wash, separate the water layer, and dry it under vacuum at 80°C, -0.08~-0.09MPa. Esterification rate > 98%, deacidification raw material fish oil acid value 0.22mgKOH / g.

[0041] Ethylated fish oil was subjected to short-path distillation at 120°C and pressure of 10 Pa to make the Omega-3 ethyl ester content greater than 50%.

[0042] Add 1,000g of urea into a urine bag tank filled with 3,000mL of 95% ethanol, stir to dissolve, add 500g of distilled fish oil, stir at 75°C for 0.5h, then cool down to 10°C; centrifuge to ...

Embodiment 3

[0047] The raw fish oil is distilled at a temperature of 180°C and a pressure of 30 Pa, and the remaining part is collected to obtain deacidified fish oil.

[0048] Take 2000mL of absolute ethanol and 8g of sodium ethoxide, stir and mix evenly, add it into a reaction kettle with 1000mL of deacidified fish oil, raise the temperature to 60°C, stir for 3 hours, and then concentrate to recover ethanol. Stand still for 1 hour to separate the glycerin, add water to wash, separate the water layer, and vacuum dry at 70°C, -0.08~-0.09MPa. Esterification rate > 98%, deacidification raw material fish oil acid value 0.18mgKOH / g.

[0049] Ethylated fish oil was subjected to short-path distillation at 100°C and a pressure of 12 Pa to make the Omega-3 ethyl ester content 52%.

[0050] Add 800g of urea into a urine bag tank filled with 2500mL of 95% ethanol, stir to dissolve, add 500g of distilled fish oil, stir at 75 for 1h, then cool down to 8°C; centrifuge to separate the solid matter, re...

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Abstract

The invention discloses a method for preparing a fatty acid ethyl ester with Omega-3 content of more than 90 percent by taking fish oil as a raw material. According to the method, the fish oil serves as a raw material, and the method sequentially comprises the following steps of: removing free fatty acids through molecular distillation prepurification; performing twice transesterification reactions on fish oil and ethanol to prepare fatty acid ethyl ester by taking sodium ethoxide as a catalyst; performing primary purification on the fatty acid ethyl ester through molecular distillation; performing secondary purification on the fatty acid ethyl ester through a urea inclusion technology; purifying and discoloring the fatty acid ethyl ester subjected to urea inclusion through molecular distillation; performing activated clay adsorption and reducing the peroxide value; and removing anisidine from a sodium hydroxide ethanol solution, so that the fatty acid ethyl ester with Omega-3 content of more than 90 percent is obtained. The method has the beneficial effects that a production method which is not used in China at present is provided; and according to the method, the fatty acid ethyl ester product with Omega-3 content of more than 90 percent is produced. The fatty acid ethyl ester obtained by the method has the Omega-3 ethyl ester content of more than 90 percent, and each quality standard accords with the standards of European pharmacopoeia and United States pharmacopeia; and moreover, the fatty acid ethyl ester can be used for nutritious supplementary, medicines, foods and food additives and is high in economic value.

Description

technical field [0001] The invention belongs to the field of food health products, and in particular relates to a method for preparing fatty acid ethyl esters with Omega-3 greater than 90% by using fish oil as a raw material. [0002] Background technique [0003] Omega-3 fatty acids are also ω-3 fatty acids, n-3 fatty acids, which are polyunsaturated fatty acids containing multiple double bonds, because the first double bond appears at the third position of the methyl end of the carbon chain, so it is called For n-3 fatty acids. [0004] Omega-3 fatty acid is a kind of polyunsaturated fatty acid, which has rich nutritional value. Some data show that: with the public's awareness and understanding of Omega-3 fatty acids, the Omega-3 market is developing rapidly. Whether it is food added with Omega-3 or food containing Omega-3 fatty acids, it is gradually becoming a health-conscious product. The preferred choice of consumers, foods with high Omega-3 content are expected to ...

Claims

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Application Information

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IPC IPC(8): C11C3/04C11C1/10C11C1/08
Inventor 张勇郭春林李鹏婧李沅锴苟荣吴向东
Owner 成都圆大生物科技有限公司
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