Medium-density magnesite-chrome brick for rotary kiln

A medium-density, magnesia-chrome brick technology, applied in the field of refractory materials, can solve problems such as increased heat dissipation of the kiln shell, thermal expansion of the shell, and increased heat consumption of clinker, so as to reduce energy and equipment power consumption and resist thermal shock Good performance and the effect of improving the working environment

Active Publication Date: 2014-12-24
广西北港新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The temperature of the outer wall of the cylinder is high. On the one hand, it increases the heat dissipation of the kiln cylinder, thereby increasing the heat consumption of the clinker and causing an increase in the unit cost of the clinker; High, especially in the later period of use or in summer, it will bring great hidden dangers to the normal operation of the equipment
The overheating of the cylinder increases the damage probability of mechanical equipment and accelerates the deformation of the cylinder, and the deformation of the cylinder accelerates the mechanical damage of the inner lining. The result is brick falling and kiln shutdown, which affects the operation rate of the cement rotary kiln

Method used

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  • Medium-density magnesite-chrome brick for rotary kiln

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The raw materials and parts by weight used in this embodiment are: 48 parts of magnesia of 0-5 mm, 22 parts of magnesia powder not larger than 180 mesh, 14 parts of chrome ore sand of 0-3 mm, 6 parts of chrome ore powder not larger than 180 mesh, 10 parts of 0-1mm magnesium oxide hollow spheres, 4 parts of industrial lignosulfonate solution with additional binder.

[0023] A method for preparing medium-density magnesia-chrome bricks for a rotary kiln comprises the following steps in sequence:

[0024] A. Ingredients: After mixing the granular material, lightweight aggregate and binder evenly in proportion, then add powder in proportion and stir to form a uniform material;

[0025] B. Forming: Add the homogeneous material formed in step A into the mold, and form it into a green body by vibrating on a vibrating press. The vibrating pressure is 30 tons, and the product density is 2.5g / cm 3 , the broken rate of the hollow ball is 12%;

[0026] C. Drying and firing: After ...

Embodiment 2

[0029] The raw materials and parts by weight used in this embodiment are: 25 parts of magnesia of 0-5 mm, 30 parts of magnesia powder not larger than 180 mesh, 20 parts of chrome ore sand of 0-3 mm, 5 parts of chrome ore powder not larger than 180 mesh, 20 parts of 0-5mm magnesium-aluminum hollow spheres, 6 parts of methyl cellulose solution as a binder.

[0030] A method for preparing medium-density magnesia-chrome bricks for a rotary kiln comprises the following steps in sequence:

[0031] A. Ingredients: After mixing the granular material, lightweight aggregate and binder evenly in proportion, then add powder in proportion and stir to form a uniform material;

[0032] B. Forming: Add the homogeneous material formed in step A into the mold, use a 300-ton press to form it, control the stroke, keep the product size fixed, and the product reaches a density of 2.2g / cm 3 , the crushing rate of lightweight aggregate is 10%;

[0033] C. Drying and firing: After drying the green b...

Embodiment 3

[0036] The raw materials and parts by weight used in this embodiment are: 25 parts of magnesia of 0-5 mm, 26 parts of magnesia powder not larger than 180 mesh, 15 parts of chrome ore sand of 0-3 mm, 4 parts of chrome ore powder not larger than 180 mesh, 20 parts of 0-1mm magnesium-chromium hollow spheres, 10 parts of 0-3mm magnesium-calcium hollow spheres, and 8 parts of yellow dextrin melt as a binder.

[0037] A method for preparing medium-density magnesia-chrome bricks for a rotary kiln comprises the following steps in sequence:

[0038] A. Ingredients: After mixing the granular material, lightweight aggregate and binder evenly in proportion, then add powder in proportion and stir to form a uniform material;

[0039] B. Forming: Add the homogeneous material formed in step A into a mold with a fixed size, and vibrate it on a vibrating press to form a green body. The vibrating pressure is 30 tons, and the product density is 2.0g / cm 3 , the crushing rate of lightweight aggreg...

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Abstract

The invention discloses a medium-density magnesite-chrome brick for a rotary kiln and a preparation method thereof. The product density is reduced by introducing lightweight aggregate into high-density magnesite-chrome brick; and the adopted raw materials include 25-48 parts of magnesite with the granularity of 0-5mm, 22-30 parts of magnesite powder not larger than 180 meshes, 14-20 parts of chrome ore with the granularity of 0-3mm, 4-8 parts of chrome ore powder not larger than 180 meshes, 10-30 parts of lightweight aggregate and 4-8 parts of additional binding agent all by weight. The preparation process comprises the steps of mixing, forming, drying, firing and the like. Compared with high-density magnesite-chrome brick, the medium-density magnesite-chrome brick prepared through the invention has the advantages of low heat conductivity coefficient, light weight and the like, can reduce heat loss and the consumption of energy and equipment power in the using process, and realizes the effect of improving the working environment and saving energy and reducing emission.

Description

technical field [0001] The invention relates to a medium-density magnesia-chrome brick for a rotary kiln, belonging to the technical field of refractory materials. Background technique [0002] With the continuous emergence of new technologies for cement production, the main equipment of cement production is developing in the direction of large-scale, increasing production, improving quality, saving energy, reducing consumption, and reducing costs have become the key to increasing efficiency in production management. Most of the existing refractory bricks and heat insulation bricks have a single structure, and bricks with various properties need to be used together. If they are used on relatively fixed equipment, such as tunnel kilns and downdraft kilns, they can meet the requirements when used together. ; But on some relatively moving equipment, such as a rotary kiln, it is difficult to meet the requirements when used together. Some manufacturers and research units have co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66C04B35/047C04B35/622
Inventor 王立旺王家邦
Owner 广西北港新材料有限公司
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