Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for extracting alumina through coal ash

A fly ash and alumina technology, which is applied in the preparation of aluminum hydroxide, alumina/aluminum hydroxide, etc., can solve the problems of particles sticking together, difficulty in heating mixed materials, and adding acid

Inactive Publication Date: 2013-05-08
NORTH UNITED POWER CO LTD +1
View PDF5 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of the existing ammonium sulfate method are long roasting time, high energy consumption for recrystallization of ammonium aluminum sulfate, and the need to add acid during the dissolution process.
[0004] The patent [CN201110208699.7] discloses a method for extracting alumina from fly ash, but this method uses ammonium sulfate and fly ash mixed and then directly roasted. Due to the inherent thermal properties of ammonium sulfate, the Melting will occur between 450°C, which will cause the mixture of ammonium sulfate and fly ash to adhere and bond to the reactor wall, thereby forming a temperature field with a large gradient in the reactor, and the mixture not on the wall It is difficult to raise the temperature of the material, and the result is that the extraction rate of alumina is reduced or the reaction time is prolonged, which affects the production efficiency
[0005] In the patent [CN201210060558.X], a method for extracting alumina from fly ash based on the ammonium sulfate activation process is disclosed. The method adopts a two-stage roasting process in a fluidized bed after the fly ash and ammonium sulfate are granulated. The patent claims to have solved technical problems such as material melting, agglomeration, and ring formation. However, considering the principle of fluidization, particles made of a mixture of fly ash and ammonium sulfate will always release H during the fluidization roasting process. 2 O, NH 3 , SO 2 and SO 3 Such as gas, the shape and density of the particles will change, which will lead to the deterioration of the fluidization quality, and even the phenomenon that the particles will collide and stick together, making it impossible to fluidize. In practice, the production process will not be able to proceed normally.
In addition, this method uses dilute sulfuric acid to dissolve clinker, which has a certain impact on environmental protection.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for extracting alumina through coal ash

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Grind the fly ash with 21% alumina and 62% silica to 100 mesh, and mix it evenly according to the molar ratio of ammonium sulfate to the alumina in the fly ash 4:1. Add 5% tap water, and then granulate. The particle size is 5mm. The granules enter the rotary kiln, and they are roasted at 360°C for 1 hour and at 410°C for 1 hour. Add deionized water of 3 times the mass of the calcined material, dissolve at 80℃ for 1.5h, filter, add ammonia water to the filtrate to get aluminum hydroxide precipitate, wash and filter, the aluminum hydroxide solid is calcined alumina product , The filtrate is evaporated and crystallized to obtain solid ammonium sulfate for recycling.

Embodiment 2

[0045] Grind the fly ash containing 25% alumina and 60% silica to 120 mesh, and mix it evenly according to the molar ratio of ammonium sulfate to the alumina in the fly ash of 5:1. Add 10% tap water, and then granulate. The particle size is 10mm. The granules enter the rotary kiln and are roasted at 370℃ for 1 hour and at 420℃ for 1 hour. The calcined material is added with deionized water of 4 times the mass of the material, dissolved at 85°C for 1 hour, filtered, and ammonia water is added to the filtrate to precipitate aluminum hydroxide, which is washed and filtered. The aluminum hydroxide solid is calcined alumina product. The filtrate is evaporated and crystallized to obtain solid ammonium sulfate for recycling.

Embodiment 3

[0047] Grind the fly ash containing 30% alumina and 45% silica to 200 mesh, and mix it evenly according to the molar ratio of ammonium sulfate to the alumina in the fly ash of 6:1. Add 15% tap water, and then granulate. The particle size is 15mm. The granules enter the rotary kiln and are roasted at 370℃ for 0.5h and at 410℃ for 1h. Add deionized water 5 times the mass of the calcined material, dissolve it at 90°C for 0.5h, filter, add ammonia to the filtrate to get aluminum hydroxide precipitate, wash and filter, the aluminum hydroxide solid is calcined alumina product , The filtrate is evaporated and crystallized to obtain solid ammonium sulfate for recycling.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention particularly discloses a method for extracting alumina through coal ash. The method comprises the following steps of: (1) respectively finely grinding and activating the coal ash and finely grinding ammonium sulfate in order to increase the superficial area; (2) carrying out solid-to-solid mixing on the finely ground coal ash and the ammonium sulfate (on the basis of Al2O3: (NH4)2SO4=1: 3 to 6 (molar ratio) in the coal ash) until reaching the consistency; (3) adding a certain rate of water to the mixed and consistent raw materials in the step (2), which is a mixture of the coal ash and the ammonium sulfate, and granulating; (4) placing the particles in the step (3) into roasting equipment to roast, wherein a two-section temperature control method is carried out in the roasting process; (5) adding the roasted clinker to the water to dissolve into solution; (6) filtering the solution prepared in the step (5), and respectively collecting the filter residue and the filtrate; (7) adding ammonia water to the filtrate in the step (6) to obtain Al(OH3) sediment; and (8) roasting Al(OH3)3 to obtain the Al2O3 product.

Description

Technical field [0001] The invention belongs to the field of comprehensive utilization of fly ash, and particularly relates to a method for producing alumina using fly ash as a raw material. Background technique [0002] China's thermal power generation produces a large amount of fly ash every year, a small part of which is used in the construction and cement industries. The remaining fly ash needs to be accumulated in an ash yard, which takes up a lot of land and pollutes the environment. The composition of fly ash contains Al 2 O 3 20%~50%, SiO 2 20%~60%, the rest has a small amount of Fe 2 O 3 , MgO, Na 2 O, K 2 O and other compounds. At the same time, with the continuous development of my country's economy and society, a large amount of bauxite is imported every year to make up for the lack of domestic bauxite. Therefore, research on the extraction of alumina from fly ash is of great significance to the sustainable development of the national alumina industry and to improve ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C01F7/02C01F7/34
Inventor 吴景龙蔡连国薛惠民李选友王瑾赵改菊王自宽王成运王少勋尹凤交李伟
Owner NORTH UNITED POWER CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products