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Regenerative ceramic tile and producing method thereof

A production method and technology of ceramic tiles, applied in the field of building materials, can solve the problems of difficult to guarantee the quality, uneven pores of ceramsite, and difficult to popularize and apply, and achieve the effects of protecting the environment, effectively utilizing, and avoiding product deformation.

Inactive Publication Date: 2013-05-08
HUNAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Some people use porcelain tile polishing waste slag to calcinate lightweight ceramsite, but porcelain tile polishing waste slag contains polymer flocculant in the production process, it is easy to foam under high temperature calcination, and the size of the foam changes drastically with temperature, so The pores of the produced ceramsite are not uniform, and the quality is difficult to be guaranteed
There are also people who use porcelain bricks to polish waste slag and calcined bricks. Because of high-temperature foaming and other reasons, the amount of it in the application is small, and it is difficult to popularize and apply it in large quantities.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] 1. Prepare materials. Dehydrate and air-dry the discarded electrolytic manganese waste residue from the electrolytic manganese factory and the discarded polishing residue from the ceramic factory, and then send them to a special ash storage pool for standby. After the waste glass is crushed by the crocodile crusher, it is sent to the ball mill to grind into powdered waste glass powder, and then sent to the special ash storage tank for standby. The particle size of the waste glass powder should be 0.16mm. %.

[0018] 2. Ingredients. The weight percentages of various raw materials are as follows: 10% of electrolytic manganese waste residue, 75% of porcelain brick polishing waste residue, and 15% of waste glass powder.

[0019] 3. Stir. The above-mentioned prepared materials are sent to the mechanical mixer by the conveyor, stirred evenly, and then discharged. After stirring, the moisture content of the discharged material is between 8% and 10%.

[0020] 4. Press mold...

Embodiment 2

[0022] Embodiment 2: The weight percentages of various raw materials are as follows: 20% of electrolytic manganese waste residue, 65% of polished brick waste residue, and 15% of waste glass powder. Others are the same as in Example 1.

Embodiment 3

[0023] Embodiment 3: The weight percentages of various raw materials are as follows: electrolytic manganese waste slag 20%, polished brick waste slag 60%, and waste glass powder 20%. Others are the same as in Example 1.

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PUM

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Abstract

The invention discloses a regenerative ceramic tile and a producing method thereof, which belongs to the field of building materials. The regenerative ceramic tile is prepared by mainly comprising the steps that discarded electrolytic manganese waste-residues of electrolytic manganese factories, discarded porcelain tile polishing waste residues of ceramics factories and waste glass fragments are taken as raw materials, after electrolytic manganese waste-residues, porcelain tile polishing waste residues and waste glass dust subjected to natural air-drying are uniformly mixed according to certain proportion, the obtained mixture is subjected to compression molding, and then a regenerative ceramic tile is produced by using a high-temperature fast burning process. By using the technical scheme of the invention, because all the product raw materials come from industrial waste residues, the regenerative ceramic tile is an effective way for carrying out recycling reutilization on industrial solid wastes and solving the environment pollution problem of the regenerative ceramic tile. The regenerative ceramic tile disclosed by the invention is simple in production technique and high in product quality, can be widely applied to the laying of building walls, roads and squares, and has good social, economic and environmental benefits.

Description

technical field [0001] The invention relates to a building material, in particular to a regenerated ceramic brick made by using electrolytic manganese waste residue, porcelain brick polishing waste residue and waste glass powder and a production method thereof. Background technique [0002] In the field of construction, a large number of traditional clay solid bricks are used as the main wall material in the construction industry, which leads to a large loss of land resources in our country. Due to the irreversible damage to the environment and resources caused by the above methods, the state has clearly stipulated that they should be abolished. In order to achieve the purpose of saving energy and improving building functions, various new building materials have been developed, and the research and application of building materials produced from various industrial wastes are also relatively extensive. Taking the widely used fly ash as an example, the fly ash sintered bricks...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/00C04B35/622B09B3/00
Inventor 王功勋王佳骅李志
Owner HUNAN UNIV OF SCI & TECH
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