Inverter welding machine power transformer nanocrystalline iron core and preparation method thereof

A technology of power transformer and inverter welding machine, which is applied in the direction of inductance/transformer/magnet manufacturing, transformer/inductor magnetic core, circuit, etc., which can solve the problems of poor power supply efficiency and power operation safety and stability, transformer temperature rise, iron core Solve the problems of high residual magnetism, achieve the effect of improving batch processing consistency, good strip toughness, low loss and magnetic permeability

Inactive Publication Date: 2013-05-22
ADVANCED TECHNOLOGY & MATERIALS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

At present, the nanocrystalline transformer cores commonly used in inverter welding power supplies are mostly made of strips with a thickness of about 30 μm. Due to the thick strips, large volume, high remanence of the iron core, large loss, and serious heating of the iron core, Causes the temperature rise of the transformer, which leads to poor power efficiency and poor safety and stability of power operation

Method used

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  • Inverter welding machine power transformer nanocrystalline iron core and preparation method thereof
  • Inverter welding machine power transformer nanocrystalline iron core and preparation method thereof
  • Inverter welding machine power transformer nanocrystalline iron core and preparation method thereof

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Embodiment Construction

[0023] The method for preparing a low-remanence and low-loss nanocrystalline iron core of the present invention will be further explained in detail below in conjunction with the accompanying drawings and examples.

[0024] According to the method of the present invention, the nanocrystalline iron core with low remanence and low loss is prepared, which specifically includes the following steps:

[0025] (1) According to the method of the present invention, an iron-based nanocrystalline strip with a thickness of 24 μm and a lamination coefficient greater than 78% is prepared, wherein the nozzle gap during the preparation process is 0.25-0.3 mm, the distance between the roller nozzles is 0.1-0.5 mm, and the liquid level The height is 0.7-0.9m, and the cooling roll speed is 20-25m / s.

[0026] (2) Wind the above strip into a nanocrystalline iron core, and adopt the following heat treatment process system: under the condition of applying a magnetic field and a magnetic field current...

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Abstract

The invention belongs to the technical field of magnetic cores of transformers, relates to a preparation method of a nanocrystalline iron core, and in particular to an inverter welding machine power transformer nanocrystalline iron core and a preparation method of the inverter welding machine power transformer nanocrystalline iron core. The steps of rapid hardening method tape preparation, winding the iron core and heat treatment are adopted to prepare the inverter welding machine power transformer nanocrystalline iron core, and the nanocrystalline iron core is made of iron-based nanocrystalline strip material with thickness of 24+ / -2 micrometers. Compared with an iron core made of iron-based nanocrystalline strip material with thickness of 30 micrometers in the prior art, through different heat treatment technics, the temperature of the heat treatment, the soaking time and the magnetic field current process are adjusted, so that an iron-based nanocrystalline iron core with lower remancence, lower loss and lower magnetic permeability under high frequency is obtained, and meanwhile the temperature rising of the iron core transformer is reduced, the operational stability of power efficiency is improved, and the design requirements that high frequency, miniaturization and more safety of the inverter welding machine power transformer are met.

Description

technical field [0001] The invention belongs to the technical field of transformer iron cores, in particular to a nanocrystalline iron core of an inverter welding machine power transformer and a preparation method thereof. Background technique [0002] With the continuous development of electronic technology and the advancement of active devices, the volume and weight of electronic products have been greatly reduced, which has promoted the development of electronic components including electronic transformers in the direction of thinner and smaller. It is an inevitable trend for electronic transformers to develop in the direction of high frequency, low loss, light weight and small size. The use of amorphous nanocrystalline soft magnetic alloy materials with high saturation magnetic induction, high initial permeability and low high-frequency loss as the core of electronic transformers will provide a new solution for the miniaturization of electronic transformers and meet the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F27/25H01F41/02C21D9/46
Inventor 宋翀旸杜宇刘天成郑直罗顶飞徐勇攀刘宗滨
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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