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Production process of big oat flakes

A production process, the technology of oats, applied in the fields of application, food preparation, food science, etc., can solve the problems of unclean separation of seed skins, time-consuming and labor-consuming, waste of raw materials, etc., achieve good separation of seed skins, and improve ripening time and efficiency , the effect of improving production efficiency

Inactive Publication Date: 2013-09-11
马小军
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional production process of oat zhenzi is: manual screening---manual cleaning----traditional pot cooking---sun drying---steel mill grinding and crushing---manual separation of seed skin---repeated grinding ---Repeated separation of seed skins---Manual hair removal---Manual screening. This traditional process is mainly manual processing, which is time-consuming and labor-intensive. The separation of seed skins is not clean, resulting in a lot of waste of raw materials (big oats). The kernel yield is only about 70%
[0004] However, oat zhenzi, a green, dietary, health-care and nutritious food made through scientific and advanced mechanized production technology, has not been reported yet.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Example 1 The production process of big oat zhenzi comprises the following steps:

[0024] (1) Feed the oats into the electric screening machine and screen them in a windless room. After 10 minutes, remove some impurities and unfulfilled oats to obtain the oats after primary screening.

[0025] (2) The oats after primary sieving are manually washed with water, and after 20 minutes, the dust attached to the epidermis and the tiny sand particles mixed with them are removed to obtain full and clean processed oats.

[0026] (3) Put the treated oats into the heating pool, and inject the high-temperature gas generated by the high-pressure boiler into the heating pool, and use the spray atomization method to conduct high-temperature gas spray cooking at a temperature of 170°C. After 10 minutes, the oats full of moisture are obtained cooked oats.

[0027] (4) The moisture-laden cooked oats are sent to a tunnel dryer and dried to a constant weight at a temperature of 170...

Embodiment 2

[0031] Example 2 The production process of big oat zhenzi comprises the following steps:

[0032] (1) Feed the oats into the electric screening machine and screen them in a windless room. After 15 minutes, remove some impurities and unfulfilled oats to obtain the oats after primary screening.

[0033] (2) The oats after primary sieving are manually washed with clean water, and after 25 minutes, the dust attached to the epidermis and the tiny sand particles mixed with them are removed to obtain full and clean processed oats.

[0034] (3) Put the treated oats into the heating pool, and inject the high-temperature gas generated by the high-pressure boiler into the heating pool, and use the spray atomization method to carry out high-temperature gas spray cooking at a temperature of 190°C. After 20 minutes, the water-saturated oats cooked oats.

[0035] (4) The cooked oats full of moisture are sent to the tunnel dryer and dried to a constant weight at a temperature of 190°...

Embodiment 3

[0039] Example 3 The production process of big oat zhenzi comprises the following steps:

[0040] ⑴ Send the oats into the electric screening machine and screen in a windless room. After 13 minutes, remove some impurities and unfulfilled oats to obtain the oats after the primary screening.

[0041] (2) The oats after primary sieving are manually washed with water, and after 22 minutes, the dust attached to the epidermis and the tiny sand particles mixed with them are removed to obtain full and clean processed oats.

[0042] (3) Put the treated oats into the heating pool, and inject the high-temperature gas generated by the high-pressure boiler into the heating pool, and use the spray atomization method to carry out high-temperature gas spray cooking at a temperature of 180°C. After 15 minutes, the oats full of moisture are obtained cooked oats.

[0043] (4) The moisture-laden cooked oats are sent to a tunnel dryer and dried to a constant weight at a temperature of 180...

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PUM

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Abstract

The invention relates to a production process of big oat flakes. The process comprises the following steps of: (1) removing part of impurities of oats and oats without full grains to obtain primarily-sieved oats; (2) artificially washing the primarily-sieved oats to obtain treated clean oats with full grains; (3) spraying and boiling the treated oats by high-temperature gas, thus obtaining the cooked oats with full water; (4) drying the cooked oats with full water to constant weight to obtain cured oats without water; (5) carrying out seed-skin separation on the cured oat without water to obtain naked oats; (6) separating fuzz attached to the outer layers of the naked oats from the naked oats to obtain naked oats without fuzz; (7) grinding the naked oats without fuzz into grains with the diameter of 1mm-2mm, and packaging the artificially selected ground oats according to the specification of 2kg per bag to obtain the finished product. The production process disclosed by the invention is high in working efficiency and breaks through a traditional structure without mechanical machining while ensuring the unique flavor of an oat food, so that the processing process of the big oat flakes makes a new breakthrough.

Description

technical field [0001] The invention relates to a deep processing technology of oat food, in particular to a production technology of big oat zhenzi. Background technique [0002] Oat is recognized as an ideal healthy food source in the world, and is an indispensable crop for regional agricultural production and adjustment of urban and rural people's life. The nutrition of oats is the best among cereal grains. The specific performance is that the protein content is high, the amino acid content is balanced, the composition is comprehensive, and it contains soluble dietary fiber, unsaturated fatty acids, avenin, various vitamins and minerals necessary for the human body, making oats have cerebrovascular diseases caused by hyperlipidemia-- -- Coronary heart disease, angina pectoris, myocardial infarction, stroke, cerebral thrombosis, diabetes and obesity have preventive and therapeutic effects, and are irreplaceable by other cereal crops. Long-term consumption of oat food wit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/182A23L7/196
Inventor 马小军马俊清丁桂香马小东
Owner 马小军
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