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Formula of body mud of high-glass-phase stoneware and preparation process of body mud

A technology of preparation process and mud material, which is applied in the field of preparation process of ceramic materials, can solve problems such as high production cost, long sintering time, and large environmental pollution, and achieve the effect of reducing the probability of product deformation

Active Publication Date: 2013-10-02
FUJIAN WILL CERAMIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention provides a formula of high-glass phase stoneware body mud and its preparation process to overcome the problems of high sintering temperature, low product regularity, and sintering problems in the preparation of high-glass phase ceramics in the existing ceramic production process. Problems such as long time, large total shrinkage of firing line, high production cost, and large environmental pollution

Method used

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  • Formula of body mud of high-glass-phase stoneware and preparation process of body mud

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Experimental program
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Effect test

Embodiment approach 1

[0020] This embodiment is a preferred embodiment. The body mud formula of high-vitreous stoneware porcelain, the formula of the body mud mainly includes: 62.0-65.0% SiO2 according to the mass percentage of chemical components 2 , 11.~13.0% Al 2 o 3 , 9.0-11% MgO, 1.3-1.6% CaO, 1.5-2.0% K 2 O, 0.7~1.0% Na 2 O, 3.0-4.0% BaO and 4.0-5.5% loss on ignition. The above chemical components can be formulated by introducing the following mineral raw materials and chemical raw materials: quartz, porcelain stone, kaolin, bentonite, burnt talc, raw talc, potassium feldspar, albite feldspar, barium feldspar, alumina, barium carbonate, etc. Among them, kaolin and bentonite are clay mineral raw materials, quartz, porcelain stone, burnt talc, raw talc, potassium feldspar, albite, barium feldspar, etc. are barren mineral raw materials, and alumina and barium carbonate are chemical raw materials. In addition, the formula also includes Fe2O3, TiO2, MnO and other metal oxide polluting impurit...

Embodiment approach 2

[0028] This embodiment is a preferred embodiment. The body mud formula of high-vitreous stoneware porcelain, the formula of the body mud includes: 67.0% SiO2 according to the mass percentage of chemical components 2 , 10.5% Al 2 o 3 , 9.5% MgO, 1.0% CaO, 2.5% K 2 O, 0.5% Na 2 O, 3.5% BaO, 4.9% loss on ignition. The above chemical components can be formulated by introducing the following mineral raw materials and chemical raw materials: quartz, porcelain stone, kaolin, bentonite, burnt talc, raw talc, potassium feldspar, albite feldspar, barium feldspar, alumina, barium carbonate, etc. . In addition, the formula also includes Fe2O3, TiO2, MnO and other metal oxide polluting impurity components brought by mineral raw material companions.

[0029] The preparation process of high-vitreous phase stoneware body mud, which includes the following steps carried out in sequence:

[0030] a. Ingredients weighing: match, combine and weigh the barren mineral raw materials, clay mine...

Embodiment approach 3

[0033] The body mud formula of high-vitreous stoneware porcelain, the formula of the body mud includes: 63.0% SiO2 according to the mass percentage of chemical components 2 , 13.5% Al 2 o 3 , 8.0% MgO, 2.0% CaO, 1.5% K 2 O, 2.0% Na 2 O, 4.0% BaO, 5.5% loss on ignition. The above chemical components can be formulated by introducing the following mineral raw materials and chemical raw materials: quartz, porcelain stone, kaolin, bentonite, burnt talc, raw talc, potassium feldspar, albite feldspar, barium feldspar, alumina, barium carbonate, etc. . In addition, the formula also includes Fe2O3, TiO2, MnO and other metal oxide polluting impurity components brought by mineral raw material companions.

[0034] The preparation process of high-vitreous phase stoneware body mud, which includes the following steps carried out in sequence:

[0035] a. Batch weighing: match, combine and accurately weigh and feed the barren mineral raw materials, clay mineral raw materials and chemical...

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Abstract

The invention relates to a formula of body mud of high-glass-phase stoneware and a preparation process of the body mud. The formula comprises the following chemical components by mass percent: 60.0-67.0% of SiO2, 10.0-14.0% of Al2O3, 8.0-12.0% of MgO, 0.5-2.0% of CaO, 1.0-2.5% of K2O, 0.5-2.0% of Na2O, 3.0-5.0% of BaO and 4-6.5% of loss on ignition. The body mud is prepared according to the formula and the high-glass-phase stoneware is prepared through the processes of body preparing, glazing, firing and the like. By constructing phase equilibrium between polycrystalline phases and material phases in the stoneware body material, the stoneware body material is endowed with the process properties of low firing temperature, short firing time, wide range, low shrinkage, high glass phase and light weight and the economic and technical indexes of energy conservation, consumption reduction and efficiency increase. The body mud has application prospects in the production fields such as top-grade household porcelains, art porcelains, heat insulation porcelains and the like.

Description

technical field [0001] The invention relates to a preparation process of a ceramic material, in particular to a formula and a preparation process of a high-vitreous stoneware body clay. Background technique [0002] The ceramic industry is a large energy consumer, and the roasting of products consumes nearly 70% of the energy in the ceramic production process. Therefore, low-temperature fast firing is the most direct and effective technical means for ceramic enterprises to save energy, reduce consumption, and improve economic benefits. At the same time, low-temperature fast firing is also very positive for improving the utilization rate of ceramic kiln equipment, prolonging the life of the kiln, and reducing the loss of kiln furniture and kiln materials. In a word, low-temperature fast firing is an inevitable choice for the ceramic industry to achieve low-carbon development. Since the reform and opening up, my country has made gratifying achievements in low-temperature fast...

Claims

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Application Information

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IPC IPC(8): C04B33/04C04B33/24
Inventor 黄新开
Owner FUJIAN WILL CERAMIC CO LTD
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