Processing method for flat wire used for tensioning wheel of engine

A processing method and tensioning wheel technology, applied in the direction of manufacturing tools, furnace types, furnaces, etc., can solve the problems of uncontrollable flat steel wire width, long production cycle, low productivity, etc., and reduce the tedious line down and pickling process. , energy saving, high production efficiency

Inactive Publication Date: 2013-10-23
SINOSTEEL ZHENGZHOU AOWEI STEEL WIRE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above-mentioned method of adopting multi-pass cold rolling plus intermediate heat treatment has the following disadvantages: 1. Multi-pass rolling and multiple annealing are required, and the cost is high; 2. Multi-pass rolling and multiple annealing have low productivity and shorten the production cycle. 3. During the annealing of the well-type furnace, the temperature at each point in the furnace is not uniform, and during the heating process, the outer layer of the steel wire usually reaches the set heat treatment temperature first. Under the same holding time, the hardness of the outer layer It is lower than the inner layer, that is, the hardness of the whole steel wire is uneven. Due to the relationship between the width of the steel wire and the hardness of the steel wire, the width of the flat steel wire cannot be controlled during the next rolling, and the product quality is difficult to guarantee; 4. Cold rolling is prone to cracking Phenomenon, resulting in high product rejection rate

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  • Processing method for flat wire used for tensioning wheel of engine
  • Processing method for flat wire used for tensioning wheel of engine

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Embodiment 1

[0027] The thickness of the flat steel wire for the engine tensioner described in this embodiment is 3.2 ± 0.04 × 16.0 ± 0.08mm, and both sides are flat steel wires with free arcs. The processing method comprises the following steps:

[0028] (1) Material preparation. The 60Si2Mn alloy steel wire rod with a diameter of 11.0mm is pickled and phosphating treated, drawn to a diameter of 10.2±0.02mm, and the wire is taken up by the roulette. Among them, pickling and phosphating are conventional processes in the production of metal products; drawing is carried out on a known 1 / 900 horizontal dry drawing machine, and the drawing speed is 40m / min. During the drawing process, the water cooling of the mold box and the reel is sufficient, the mold is well cooled, and the head and tail of the whole steel wire are within the tolerance range, that is, not out of tolerance; the straightness of the drawn steel wire is good, so that the steel wire can smoothly enter the rolling mill guide dur...

Embodiment 2

[0035] The thickness of the flat steel wire for the engine tensioner described in this embodiment is 3.9 ± 0.04 × 16.0 ± 0.08mm, and both sides are flat steel wires with free circular arcs. The processing method comprises the following steps:

[0036] (1) Material preparation: pickling and phosphating the 60Si2Mn alloy steel wire rod with a diameter of 12.0mm, drawing it to a diameter of 10.8±0.02mm, and taking it up on the roulette. Among them, pickling and phosphating are conventional processes in the production of metal products; drawing is carried out on a known 1 / 900 horizontal dry drawing machine, and the drawing speed is 40m / min. During the drawing process, the water cooling of the mold box and the reel is sufficient, the mold is well cooled, and the head and tail of the whole steel wire are within the tolerance range, that is, not out of tolerance; the straightness of the drawn steel wire is good, so that the steel wire can smoothly enter the rolling mill guide during h...

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Abstract

The invention discloses a processing method for a flat wire used for a tensioning wheel of an engine. The processing method comprises the following steps of drawing a carbon steel wire rod or an alloy steel wire rod with the diameter of 11.0-12.0 mm into roulette wounded wire with the diameter of 10.0-10.8 mm; heating the steel wire to a temperature of 900-1,100 DEG C at a heating speed of 6.0-12.0 m / s by power-on heating; rolling the roulette wounded wire to the thickness of 3.4-4.5 mm and the width of 16.5-17.0 mm through a rolling mill once; performing pickling and phosphating surface treatment on the hot-roll flat wire; drawing the wire into the size of a product; winding the wire by a detachable roulette; removing the roulette; and carrying out annealing treatment at a temperature of 650-720 DEG C and keeping the temperature for 2-5 h. The production process can roll the wire into required size once, is high in production efficiency and stable in product quality, can save energy consumption, overcomes the disadvantages of a conventional production process, and omits tedious backwinding and pickling processes.

Description

technical field [0001] The invention relates to the technical field of special-shaped steel wires in the metal product industry, and mainly relates to a processing method for wide spring flat steel wires for engine tension wheels. Background technique [0002] At present, the known wide spring flat wire for producing engine tensioner is to adopt the method of multipass cold rolling plus intermediate heat treatment. The principle is to carry out stress relief annealing in the pit furnace after 2-3 rolling, and then carry out rolling after surface treatment, and so on, and finally produce products that meet the requirements through die-drawing finishing (see figure 1 ). [0003] The above-mentioned method of adopting multi-pass cold rolling plus intermediate heat treatment has the following disadvantages: 1. Multi-pass rolling and multiple annealing are required, and the cost is high; 2. Multi-pass rolling and multiple annealing have low productivity and shorten the productio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04B21B1/16C21D8/06C21D9/52
Inventor 李根山高建军姜桂良张洪波任慧卿王学彤
Owner SINOSTEEL ZHENGZHOU AOWEI STEEL WIRE TECH
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