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Forming technology for steel-plastic composite high-pressure-resistant type PE electric melting pipe fitting of secondary injection moulding forming

A secondary injection molding, steel-plastic composite technology, applied in the field of pipe fittings, can solve problems such as difficult to reach the pressure level, achieve good welding performance, improve dimensional accuracy, and improve the effect of welding strength

Inactive Publication Date: 2013-12-04
YUYAO HEMUDU QINGFA IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the limitations of the structure and molding methods, the matching plastic pipe fittings are difficult to achieve the same pressure level as the pipe, which has become a bottleneck in the popularization and application of plastic high-pressure pipes.

Method used

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  • Forming technology for steel-plastic composite high-pressure-resistant type PE electric melting pipe fitting of secondary injection moulding forming
  • Forming technology for steel-plastic composite high-pressure-resistant type PE electric melting pipe fitting of secondary injection moulding forming
  • Forming technology for steel-plastic composite high-pressure-resistant type PE electric melting pipe fitting of secondary injection moulding forming

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0031] As shown in the picture, the two-shot injection molding steel-plastic composite high-pressure PE electric fusion pipe fitting:

[0032] It is mainly composed of electrode 1, observation hole 2, pipe fitting body 3, PE hot melt adhesive 4, stainless steel sleeve 5, resistance wire 6, electrode protective sleeve 7 and other components.

[0033] Among them, the electrode 1 is connected with the resistance wire 6 and is inserted into the pipe fitting body 3 in an interference fit manner to connect an electric welding machine, and connect an external power source to the pipe fitting to heat the resistance wire on the inner surface, thereby To achieve the function of welding with pipes.

[0034] The observation hole 2 is a small part of the pipe fitting body 3. Its function is to gradually increase the melting pressure generated by the welding melting during the electrofusion welding process. The observation hole 2 moves outward to characterize the welding quality and status.

[003...

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Abstract

The invention discloses a forming technology for a steel-plastic composite high- pressure-resistant type PE (Poly Ethylene) electric melting pipe fitting of secondary injection moulding forming. The forming technology has the specific procedures: 1, allowing the surface of a stainless steel sleeve to be subjected to degreasing processing, and then putting into a die I, after the sleeve is heated to the temperature of 100 DEG C, pouring PE hot melt adhesive into the die I by an injection machine to completely cover the stainless steel sleeve; 2, putting a combined unit into a drying oven of the temperature of 105 DEG C for preheating, taking out, putting into a die II, and performing injection moulding forming of a PE main body part; 3, allowing the processed combined unit to be subjected to state adjustment for at least half moth under the nature state; 4, forming an opening on the inner surface of the combined unit in a spiral line manner, embedding resistance wires in the opening, and flattening the inner surface; 5, mounting copper electrodes in electrode holes at two ends of the qualified product. The forming technology greatly improves the bearing capacity of the plastic pipe and realizes favorable welding performance of the pipe.

Description

Technical field [0001] The invention relates to a pipe fitting, in particular to a connection of polyethylene (PE) pipes mainly used in the field of 2.5MPa high pressure oil, gas, water supply and other fluid transportation, and a new type of polyethylene and steel processed by two injection molding Set of composite electric fusion pipe fittings. Background technique [0002] With the rapid progress of urbanization in my country and the continuous improvement of energy and environmental protection requirements, polyethylene (PE) and other plastic pipes have replaced traditional plastic pipes due to their excellent anti-corrosion, environmental protection, easy construction, and reliable performance. The metal pipes are widely used in the fields of water supply, drainage, gas and other fluid transportation pipelines. However, because the overall strength of plastic pipes is not as good as that of metal pipes, metal pipes are usually still used in medium and high pressure fluid del...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/26
Inventor 钱国庆陈贤朋
Owner YUYAO HEMUDU QINGFA IND
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