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Rubber modifier, preparation method of rubber modifier, rubber asphalt mixture and rubber asphalt

A rubber modifier and asphalt mixture technology, which is applied in building insulation materials, building components, construction, etc., can solve the problems of inability to produce high-quality asphalt mixture, limited use of waste rubber, and obstacles to the promotion of rubber asphalt , to achieve the effect of preventing high temperature aging, simple method and easy storage

Inactive Publication Date: 2014-01-08
翁晓娜
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Since the first British patented rubber asphalt was used in 1843, people have been committed to the research, industrialization and promotion of the technology and application of rubber recycled from waste tires in road asphalt pavement construction, which can significantly improve the asphalt mixture. The temperature-sensitive performance of the material can reduce the environmental noise generated by driving, prolong the service life of the asphalt pavement, and improve the service functionality of the asphalt pavement; however, there are still the following disadvantages: (1) Early rubber asphalt products require special rubber asphalt modification equipment. Production, not suitable for small-scale engineering construction, and the amount of rubber added is limited, so the amount of waste rubber to be processed is limited; (2) The early rubber asphalt technology construction is more difficult: when rubber asphalt and its mixture are constructed, the temperature requirements are more stringent , the basic requirement is greater than 190 degrees, and at the same time the viscosity is high, and the construction workability is poor; (3) Environmental pollution: when the rubber asphalt of general technology is constructed, the smell is very strong, and the construction workers need to be protected, which seriously hinders the promotion of rubber asphalt; (4) Early rubber powder can only be directly mixed into asphalt for production (wet method), or can only be mixed with rubber powder into asphalt mixture (dry method), and it has not been possible to produce rubber powder that can be used for The high-quality asphalt mixture (5) of the two production methods is limited in use time: after the early rubber asphalt technology is produced, it must be used for more than 24 hours, otherwise it will dissolve and greatly reduce the viscosity, or it will be precipitated and cannot be used, and it cannot be stored in tanks must be directly connected to the mixing plant

Method used

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  • Rubber modifier, preparation method of rubber modifier, rubber asphalt mixture and rubber asphalt
  • Rubber modifier, preparation method of rubber modifier, rubber asphalt mixture and rubber asphalt
  • Rubber modifier, preparation method of rubber modifier, rubber asphalt mixture and rubber asphalt

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preparation example Construction

[0028] Correspondingly, the embodiment of the present invention also provides the preparation method of the above rubber modifier. The process flow diagram of the method is as figure 1 As shown, the method includes the following steps:

[0029] S01. Weighing the formula components: each component of the above-mentioned rubber modifier;

[0030] S02. Mixing: mixing the components of the rubber modifier weighed in step S01 to form a uniformly mixed mixture;

[0031] S03. High-temperature blending reaction: heating the mixture obtained in step S02 at a temperature of 220-260° C. for 0.5-1 hour;

[0032] S04. cooling to obtain a rubber modifier.

[0033] Specifically, in the above step S01, the formula for weighing the components of the rubber modifier is as described above, and will not be repeated here.

[0034] Further, in this step S01, when the source of rubber powder is waste rubber products, since waste rubber products generally contain non-rubber skeleton materials suc...

Embodiment 1

[0051] A rubber modifier, which comprises the following components by mass percentage:

[0052]

[0053] The preparation method of this rubber modifier is as follows:

[0054] S11. each component is weighed by the formula of above-mentioned rubber modifier;

[0055] S12. Mixing: Mix the components of the rubber modifier weighed in step S11 in a high-speed mixer for 10 minutes to obtain a uniformly mixed mixture;

[0056] S13. High-temperature blending reaction: heating the mixture obtained in step S12 at 240° C. for 1 hour, and melting to reach a uniform mixed reaction state;

[0057] S14. Obtain a rubber modifier: the density of the rubber modifier is 1.15kg / m 3 , the melting point is 120°C, the particle size is 40-70 mesh, the ash content is less than 8%, the moisture content is less than 1%, and the metal content is less than 0.3%.

Embodiment 2

[0059] A rubber modifier, which comprises the following components by mass percentage:

[0060]

[0061] The preparation method of this rubber modifier is as follows:

[0062] S21. The formula of the above-mentioned rubber modifier is weighed for each component;

[0063] S22. Mixing: Mix the components of the rubber modifier weighed in step S21 in a high-speed mixer for 7 minutes to obtain a uniformly mixed mixture;

[0064] S23. High-temperature blending reaction: heating the mixture obtained in step S22 at 235° C. for 1.5 hours, and melting to reach a uniform mixed reaction state;

[0065] S24. Obtain a rubber modifier: the density of the rubber modifier is 1.20kg / m 3 , the melting point is 140°C, the particle size is 40-70 mesh, the ash content is less than 8%, the moisture content is less than 1%, and the metal content is less than 0.3%.

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Abstract

The invention relates to a rubber modifier and an application method thereof. The rubber modifier comprises the following components by mass percent: 70-90% of rubber powder, 5-30% of softener, 0-30% of plastic polymer materials and 0-10% of active agent. The rubber modifier works together with no less than 70% of rubber powder to consume a large quantity of waste rubber; since the softener is added to the rubber powder, rubber material becomes soft and the rubber powder and / or plastic polymer materials can be better swelled and dispersed into the asphalt mixture or asphalt; the rubber powder, the softener and / or the plastic polymer materials, and the active agent generate synergistic effects; the rubber modifier disclosed by the invention has excellent ageing resistance and low viscous flow temperature, can be used for preparing the rubber asphalt mixture by a dry method and also can be used for preparing the rubber asphalt by a wet method; the heating temperature of the asphalt and the asphalt mixture can be reduced. Thus, high-temperature aging of the asphalt is prevented and energy consumption and carbon emission are greatly reduced. The product disclosed by the invention is easy to store; the blending. Transportation and storage costs are effectively saved and the production cost is greatly reduced.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a rubber modifier and a preparation method thereof, rubber asphalt mixture and rubber asphalt. Background technique [0002] At present, my country's annual average rubber consumption accounts for 30% of the world's total rubber consumption, and has become a major consumer of rubber resources. Tires are the most important rubber products in my country. In 2009, my country's production of tires consumed rubber that accounted for the total consumption of rubber resources in the country. About 70% of the waste tires produced annually are about 233 million, with a weight of about 8.6 million tons, equivalent to about 3 million tons of rubber resources. If it can be fully recycled and reused, it is equivalent to the natural rubber output of my country for 5 years. [0003] The total stock of waste tires in my country ranks second in the world. Obviously, the amount of waste tires pro...

Claims

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Application Information

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IPC IPC(8): C08L95/00C08L21/00C08L23/06C08L23/12C08L69/00C08L55/02C08L23/08C08L25/06C08L27/06C08L67/00C08K5/01C08K3/22C08K5/09C08K3/26C08K3/36
Inventor 翁晓娜
Owner 翁晓娜
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