Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of processing method of rubber hose

A processing method and hose technology, applied in the field of rubber processing, can solve problems such as shortening the vulcanization time of rubber, and achieve the effects of saving resources, improving the degree of automation, and small production area

Active Publication Date: 2016-06-01
ANHUI TONGFENG RUBBER & PLASTIC IND
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the development of society, rubber hoses have been used in many fields of life and production, such as petroleum industry, metallurgical industry, chemical industry, etc. At present, there are many kinds of rubber hoses on the market, and their processing methods are also different. For example, the application number is 201110200319.5. A rubber hose production process is disclosed, which includes the following steps: according to the size requirements of the rubber hose, select a capsule of the corresponding specification, and directly form it on the surface of the capsule. Put the capsule and the capsule into the pre-heated mold cavity, put the mold into the flat vulcanizer, close the mold, inject air pressure into the capsule, vulcanize, complete the vulcanization, release the pressure, take out the capsule, get the rubber tube, and produce the product Good quality, no air bubbles, lack of glue, burrs, etc. After the hose is formed, you can obtain excellent product quality without using water-wrapped cloth, making the molding process more concise and convenient, improving production efficiency and saving production costs. The processing technology cannot solve the problem of how the rubber hose can withstand high temperature and fire, how to maintain stability under high pressure working conditions, how to improve the anti-fatigue ability and anti-pulse ability of the rubber hose, ensure the overall compactness of the finished rubber hose, and shorten the rubber vulcanization time. Make its heating uniformity better, and improve the automation of product processing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A processing method for a rubber hose, the processing method comprising the steps of:

[0020] (1) Extrude the rubber layer: Put nitrile rubber into the extruder, extrude the rubber tube blank, and set it on the mandrel at the same time for molding. The extruder is a cold-feed extruder, and the mandrel is polyimide. Acid soft mandrel, the produced rubber hose is resistant to high temperature and fire, has high productivity and less energy and water consumption, and the production area required for installation equipment is small. At the same time, the polyimide acid soft mandrel can be reused, saving resources. Reduced production costs.

[0021] (2) Weaving force skeleton: place 4 spools on the spindle frame, wind a stainless steel wire on each spool, and wind the steel wire on the tube blank, the spool speed is 70r / min so that the rubber hose can Maintain a stable working condition.

[0022] (3) Rubber hose wrapping: using parylene as raw material, it is first dried ...

Embodiment 2

[0027] The rest are the same as in Example 1, except that in the step (1), the raw rubber is polychloroprene rubber, in the step (2), the steel wire is copper-plated steel wire, The rotating speed of the spool is 90r / min. In the step (5), the vulcanization temperature is 150°C, and the rubber hose stays in the hot air tank for 15 minutes.

Embodiment 3

[0029] The rest is the same as that of Example 1, except that in the step (2), the rotational speed of the spool is 85r / min, in the step (5), the vulcanization temperature is 165°C, and the rubber hose is heated in hot air. Stay in the tank for 13 minutes. In the step (6), the core removing agent is a mixture of white clay, water, talcum powder, and ancient oil.

[0030] In the above three examples, the obtained rubber hose has the characteristics of high temperature resistance, can work normally at 100°C, and can maintain a stable working state under high pressure. The overall compactness is good, and the appearance is smooth and even.

[0031] It is known from practical application that in the process of rubber hose, nitrile rubber or polychloroprene rubber is put into the cold feed extruder, the rubber hose blank is extruded and set on the polyimide acid soft mandrel for molding , the produced rubber hose is resistant to high temperature and fire, has high productivity and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a processing method of a rubber hose, which relates to the field of rubber processing, including six process steps of extruding a rubber layer, weaving a stressed skeleton, wrapping a rubber hose, cutting and shaping, vulcanizing, and stripping and embossing. In the feeding extruder, the rubber tube blank is extruded and placed on the polyimide acid soft mandrel for molding. The produced rubber tube is resistant to high temperature and fire, with high productivity and low energy and water consumption. The production area is small. Put the cut rubber hose into the microwave vulcanization device, quickly heat up to the vulcanization temperature, and then enter the hot air tank for secondary vulcanization to vulcanize again, which shortens the rubber vulcanization time and has better heating uniformity, which improves the automation of product processing. degree.

Description

technical field [0001] The invention relates to the field of rubber processing, in particular to a rubber hose processing method. Background technique [0002] With the development of society, rubber hoses have been used in many fields of life and production, such as petroleum industry, metallurgical industry, chemical industry, etc. At present, there are many kinds of rubber hoses on the market, and their processing methods are also different. For example, the application number is 201110200319.5. A rubber hose production process is disclosed, which includes the following steps: according to the size requirements of the rubber hose, select a capsule of the corresponding specification, and directly form it on the surface of the capsule. Put the capsule and the capsule into the pre-heated mold cavity, put the mold into the flat vulcanizer, close the mold, inject air pressure into the capsule, vulcanize, complete the vulcanization, release the pressure, take out the capsule, g...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B29C69/00B29L23/00
Inventor 项宗武
Owner ANHUI TONGFENG RUBBER & PLASTIC IND
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products