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Efficient automatic continuous production method of prepreg compound coil

A production method and prepreg technology, which are applied in the field of polymer composite material preparation, can solve the problems of inability to realize automatic continuity, easy wrinkling of unidirectional cloth, splitting of prepreg layers, etc., and achieve excellent mechanical properties, improve Scope of application, the effect of resisting foreign attacks

Active Publication Date: 2014-04-09
BEIJING AEROSPACE RATE MECHANICAL & ELECTRICAL ENG CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Chinese patent CN102234934 proposes the use of a manipulator to make the fibers of the two layers laminated at 0 / 90° orthogonally composited, but since the prepreg is a soft composite material, and the single-layer UD has no strength in the transverse direction, the unidirectional The cloth is easy to wrinkle and cause the cloth surface to be uneven, and the use of a robot makes the program and other aspects more complicated, and it is difficult to implement it.
[0006] Chinese patent CN85104384 discloses a laying machine and a method of orthogonal compounding. Since it is applied to plastic non-woven fabrics, and the mechanism for pinching the transverse material is a movable clip, this method cannot be realized in the continuous production of prepregs. Since the prepreg material has no strength in the transverse direction, only clamping the two sides will easily lead to splitting of the prepreg layer on the entire width, and automatic continuity cannot be realized

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Efficient automatic continuous production method of prepreg compound coil
  • Efficient automatic continuous production method of prepreg compound coil
  • Efficient automatic continuous production method of prepreg compound coil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The mono-oriented prepreg fabric roll is released from the longitudinal unwinding roll 1, with the side with fiber bundles facing up and the side with PE film facing down. The material is actively fed by a pair of pinch rollers 2, and the glue spraying device 3 evenly distributes the adhesive. Spray on the longitudinal cloth surface, pre-dry the glued prepreg cloth in the drying place 4, the drying temperature is 80°C, pass through the roller 5, and spread it on the composite platform 6, the composite platform 6 is fixed It is also equipped with heating and drying equipment with a temperature of 65°C to dry the unidirectional prepreg after gluing, and the longitudinal fabric is in a static state at this time. After the horizontal fabric is orthogonally compounded with it, continue to move forward vertically, the distance of the forward movement is the width of the horizontal fabric -0.7mm, stop and continue to compound the second piece of transverse material, the compoun...

Embodiment 2

[0044] The mono-oriented prepreg fabric roll is released from the longitudinal unwinding roll 1, with the side with fiber bundles facing up and the side with PE film facing down. The material is actively fed by a pair of pinch rollers 2, and the glue spraying device 3 evenly distributes the adhesive. Spray on the longitudinal cloth surface, the glued prepreg cloth is pre-dried in the drying place 4, the drying temperature is 90°C, passes through the roller 5, and spreads on the composite platform 6, which is fixed It is also equipped with heating and drying equipment with a temperature of 80°C to dry the unidirectional prepreg after gluing, and the longitudinal fabric is in a static state at this time. After the horizontal fabric is orthogonally compounded with it, continue to move forward in the longitudinal direction, and the forward distance is the width of the horizontal fabric -0.5mm. Stop and continue to compound the second piece of transverse material. The edge cutting ...

Embodiment 3

[0047] The mono-oriented prepreg fabric roll is released from the longitudinal unwinding roll 1, with the side with fiber bundles facing up and the side with PE film facing down. The material is actively fed by a pair of pinch rollers 2, and the glue spraying device 3 evenly distributes the adhesive. Spray on the longitudinal cloth surface, pre-dry the glued prepreg cloth in the drying place 4, the drying temperature is 100°C, pass through the roller 5, and spread it on the composite platform 6, the composite platform 6 is fixed It is also equipped with heating and drying equipment with a temperature of 95°C to dry the unidirectional prepreg after gluing, and the longitudinal fabric is in a static state at this time. After the horizontal fabric is orthogonally combined with it, continue to move forward in the vertical direction, and the forward distance is the width of the horizontal fabric -1mm, stop and continue to compound the second piece of transverse material, and the com...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to an efficient automatic continuous production method of a prepreg compound coil. The method comprises the following steps: continuously unreeling unidirectional prepreg of a longitudinal layer at 0DEG, and uniformly spraying a cloth fiber layer with an adhesive by using an adhesive spraying device; unreeling a transverse unidirectional prepreg in a direction perpendicular to the longitudinal direction to make the above two unidirectional prepregs orthogonal at a compound platform; carrying out program control to make the stepping length of the transverse unidirectional prepreg be the width of the longitudinal unidirectional prepreg, and simultaneously carrying out laminated composite flat compaction and transverse laser cutting after material sending; and pulling the orthogonal prepregs to a reeling portion through a longitudinal clamping system, and carrying out tidy trimming processing of the two-side selvedges in front of the reeling portion to obtain a prepreg compound coil product having tidy selvedges. The roll size of the prepreg compound coil produced in the invention can be arranged according to practical requirements of clients in order to provide conveniences for the subsequent post-processing and use of the clients.

Description

technical field [0001] The invention relates to a composite coil, in particular to a high-efficiency automatic and continuous production method for a prepreg composite coil, which belongs to the field of polymer composite material preparation. Background technique [0002] With the development of science and technology, the scope of application of composite materials has gradually expanded, and gradually developed from military use to civilian use, from aerospace to daily sporting goods, etc., all of which require the composite materials used to have certain mechanical properties (such as tensile properties , shear resistance, compression resistance and impact resistance, etc.) and physical properties (such as apparent quality, low density, low weight under the same performance, etc.). Structural profiles such as prepregs are mainly used in personal protection and cutting-edge technology. Since such products involve the safety of personal life or national defense, the stabil...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/12B32B27/12B32B27/32
Inventor 刘元坤方心灵吴中伟刘阳高虹张静李健潘智勇梁立傅丽强杨国张聪王瑞玲常浩高沛
Owner BEIJING AEROSPACE RATE MECHANICAL & ELECTRICAL ENG CO LTD
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