Manufacturing method of high-temperature-resistant cables

A high-temperature, cable-resistant technology, applied in cable/conductor manufacturing, insulated cables, cables, etc., can solve problems such as restricting the technological innovation and development of boiler products, failing to achieve rapid and substantial development, affecting the service life of boilers, and reducing maintenance. Frequency and maintenance cost, good chemical and anti-aging performance, and the effect of improving safety performance

Inactive Publication Date: 2014-04-30
于洪洲
View PDF0 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The quality of high-temperature cables will affect the service life of boilers and other equipment, causing problems such as excessive heating of cables under high-power loading, excessive temperature, accelerated aging of cables, abnormal operation of equipment, shortened daily maintenance cycles, and increased maintenance costs. the emergence of
In severe cases, cable heating may cause short circuit or fire, causing safety hazards such as fire and industrial injury. This is also a major difficulty and defect of boiler products under the existing production technology.
Existing ordinary high-temperature cable sheath materials generally use glass fiber filaments, irradiated cross-linked polyethylene, Teflon, etc. The high-temperature resistance of these materials is not strong, and the limit temperature generally reaches 150-200 ° C, although it can meet the requirements of some boilers. and other equipment and environmental requirements, but restricts the technological innovation and development of boiler products
As a result, the development of the large-scale and high-power boiler industry is restricted by the technical conditions of the cable technology link, and cannot achieve rapid and substantial development.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of high-temperature-resistant cables

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1: Select a steam boiler with a rated power of 50kw, the ambient temperature is 280°C, the humidity is 90%, and the equipment is continuously operated for 7-8 days; the limit temperature of the high-temperature cable is required to exceed the normal operating ambient temperature by 20°C Above, when the equipment has been running continuously for more than 15 days, there will be no abnormality in the line body, ensuring the normal use of the boiler, and there will be no safety hazards such as line overload and cable overload heating.

[0013] Using the high-temperature cable prepared in this embodiment, three plugs are used, and the conductor carrying capacity is calculated to select 99.95% pure copper as the material of the positive and negative conductors, with a diameter of 8mm; the ground wire conductor is 99.95% pure copper, with a diameter of 8 mm. 4mm; all internal wires are made of silicone rubber as the conductor insulation material with a thickness of 1m...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
diameteraaaaaaaaaa
diameteraaaaaaaaaa
Login to view more

Abstract

The invention relates to the technical field of manufacturing of high temperature cables, in particular to novel high-temperature-resistant cables. The novel high-temperature-resistant cables comprise single-body single-core type cables and single-body multi-core cables. The structure of the cross section of each cable body comprises a cable body outer sheath, a filling-in body, insulating layer outer jacket shell layers, conductor insulating layers and conductors, wherein the cable body is provided with one to five conductors, the outer layer of each conductor is wrapped by one equal-thickness conductor insulating layer of a uniform structure, each insulating layer outer jacket shell layer is manufactured on the outer side of the corresponding insulating layer in a wrapped and sealed mode, and the cable body outer sheath is uniformly manufactured on the outer sides of the insulating layer outer jacket shell layers in a wrapped mode; the filling-in body of an asymmetrical and non-uniform structure is filled into the space between the insulating layer outer jacket shell layers and the cable body outer sheath, and both the filling-in body and the cable body outer sheath are made of PTFE rubber or the filling-in body is made of high-temperature-resistant cloth materials such as asbestos and glass fibers. The novel high-temperature-resistant cables are low in manufacturing cost, high in heat resistance, safe, reliable, good in anti-aging effect and wide in application range.

Description

Technical field: [0001] The invention belongs to the technical field of cable manufacturing, and relates to the improvement of the technical structure of a high-temperature-resistant cable in a high-power electric application occasion, in particular to a preparation method of a novel high-temperature-resistant cable. Background technique: [0002] Boilers are important heat energy supply equipment in the national economy. Electric power, machinery, metallurgy, chemical industry, textile, papermaking, food and other industries, as well as industrial and civil heating all require boilers to supply a large amount of heat energy. At present, boilers are used in more and more occasions in people's daily life, and their importance is increasing. However, the cables in the high-temperature environment required by the automation accessories of boiler equipment have always been a major difficulty in the boiler production process. Because the boiler is a high-power equipment, the env...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/29H01B13/00
Inventor 李艳丽于洪洲
Owner 于洪洲
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products